Cooper & Hunter CH-S09FTXN-E2wf Service Manual Download Page 3

1

Safety Precautions

1. Safety Precautions

Installing, starting up, and servicing air conditioner can behazardous due to system pressure, electrical components, and 
equipment location, etc.Only trained, qualified installers and service personnel areallowed to install, start-up, and service this 
equipment.Untrained personnel can perform basic maintenance fun-ctions such as cleaning coils. All other operations should be 
performed by trained service personnel.When handling the equipment, observe precautions in themanual and on tags, stickers, 
and labels attached to theequipment. Follow all safety codes. Wear safety glasses andwork gloves. Keep quenching cloth 
and fire extinguisher nearby when brazing.Read the instructions thoroughly and follow all warnings orcautions in literature and 
attached to the unit. Consult localbuilding codes and current editions of national as well as local electrical codes.

Recognize the following safety information:

◆  

Make sure the outdoor unit is installed on a stable, level surface with no accumulation of snow, leaves, or trash beside.

◆ 

Make sure the ceiling/wall is strong enough to bear the weight of the unit.

◆ 

Make sure the noise of the outdoor unit does not disturb neighbors.

◆ 

Follow all the installation instructions to minimize the risk of damage from earth quakes, typhoons or strong winds.

◆ 

Avoid contact between refrigerant and fire as it generate spoi onous gas.

◆ 

Apply specified refrigerant onl . Never have it mixed with any other refrigerant. Never have air remain in the refrigerant line as 

    it may lead to rupture and other hazards.

◆ 

Make sure no refrigerant gas is leaking out when installation is completed.

◆ 

Should there be refrigerant leakage, the density of refrigerant in the air shall in no way exceed its limited value, or it may lead 

    to explosion.

 Keep your fingers and clothing away from any moving parts

◆ 

Clear the site after installation. Make sure no foreign objects are left in the unit.

◆ 

Always ensure effective grounding for the unit.

Incorrect handling could result inpersonal injury or death.

Incorrect handling may result inminor injury,or damage to product 
or property.

Warning

Caution

Warning

Caution

All electric work must be performed by a licensed technician 
according to local regulations and the instructions given in 
this manual.

Before installing, modifying, or servicing system, 
mainelectrical disconnect switch must be in the OFF position.
There may be more than 1 disconnect switch. Lock out and 
tag switch with a suitable warning label.

Never supply power to the unit unless all wiring and tubing 
are completed, reconnected and checked.

This system adopts highly dangerous electrical voltage.
Incorrect connection or inadequate grounding can cause 
personal injury or death. Stick to the wiring diagram and all 
the instructions when wiring.

Have the unit adequately grounded in accordance with local 
electrical codes.

Have all wiring connected tightly. Loose connection may lead 
to overheating and a possible fire hazard

All installation or repair work shall be performed by your 
dealer or a specialized subcontractor as there is the risk of 
fire, electric shock, explosion or injur .

Never install the unit in a place where a combustible gas 
might leak, or it may lead to fire or explosion

Make a proper provision against noise when the unit is 
installed at a telecommunication center or hospital.

Provide an electric leak breaker when it is installed in a 
watery place.

Never wash the unit with water.

Handle unit transportation with care. The unit should not be 
carried by only one person if it is more than 20kg.

Never touch the heat exchanger fins with bare hands

Never touch the compressor or refrigerant piping without 
wearing glove.

Do not have the unit operate without air filte .

Should any emergency occur, stop the unit and disconnect 
the power immediately.

Properly insulate any tubing running inside the room to 
prevent the water from damaging the wall.

Summary of Contents for CH-S09FTXN-E2wf

Page 1: ...MODELS CH S09FTXN E2wf CH S12FTXN E2wf CH S18FTXN E2wf CH S24FTXN E2wf SERVICE MANUAL Nordic EVO II Series Designed by Cooper Hunter International Corporation Oregon USA www cooperandhunter com EN...

Page 2: ...rol Operation 16 7 Installation Manual 18 7 1 Notices for Installation 18 7 2 Installation Dimension Diagram 20 7 3 Installation Indoor Unit 21 7 4 Installation Outdoor Unit 24 7 5 Check after install...

Page 3: ...site after installation Make sure no foreign objects are left in the unit Always ensure effective grounding for the unit Incorrect handling could result inpersonal injury or death Incorrect handling...

Page 4: ...ht kg 11 5 11 5 Parameter Unit Value Value Outdoor Unit Outdoor Unit Model Compressor Trademark panasonic SANYO Compressor Model 5SS072ZJA21 C 1RZ110H1AE Compressor Oil FV50S or equivalent FV50BX Comp...

Page 5: ...ked Layers 7 7 Net Weight kg 14 16 5 Gross Weight kg 17 20 Parameter Unit Value Value Outdoor Unit Outdoor Unit Model Compressor Trademark SANYO SANYO Compressor Model C 6RZ146H1AG C 6RZ146H1AG Compre...

Page 6: ...ng to Temperature 50 60 70 80 90 100 110 120 130 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 Capacity ratio Outdoor temp C Capacity ratio Heating Cooling 20 15 10 5 0 5 10 110 120 130 100 90 80 70 60...

Page 7: ...f 792 279 195 CH S12FTXN E2wf 792 279 195 CH S18FTXN E2wf 972 302 224 CH S24FTXN E2wf 1081 327 248 CH S09FTXN E2wf CH S12FTXN E2wf CH S18FTXN E2wf 3 2 Outdoor Unit Unit mm Model CH S09FTXN E2wf CH S12...

Page 8: ...Compressor Refrigerant pipe diameter Liquid 1 4 6 mm Gas 3 8 9 52mm 9 12K 1 2 12mm 18K 5 8 16mm 24K 5 Schematic Diagram 5 1 Electrical Wiring Symbol OG WH YE RD YEGN BN BU BK VT Color symbol ORANGE W...

Page 9: ...3 12 Function and Control Function and Control 6 Function and Control 6 1 Remote Control Operations Health button Wi button I feel button I feel Wi fi There is no this function for some remote control...

Page 10: ...rom the aircon when press this button Default WIFI open on remote control WIFI button for air conditioner WIFI link Note Health button Note Note Note Note Turn on the back cover of the remote control...

Page 11: ...will run in few minutes before turn off when turn off in heating or indoor temperature above environment temperature 3 Sensor malfunction If the environment sensor or pipe sensor AD is above or equal...

Page 12: ...4 Select a location which is out of reach for children 5 The location should be ableto withstand the weight of indoor unit and won t increase noise and vibration 6 The appliance must be installed 2 5m...

Page 13: ...f the plastic expansion particle is loose please drill another fixing hole nearb Step 3 Open piping hole 1 Choose the position of piping hole according to the direction of outlet pipe The position of...

Page 14: ...e clip 4 Put wiring cover back and then tighten the screw 5 Close the panel Note All wires of indoor unit and outdoor unit should be connected by a professional If the length of power connection wire...

Page 15: ...ew on the right handle of outdoor unit and then remove the handle 2 Remove the screw cap of valve and aim the pipe joint at the bell mouth of pipe 3 Pretightening the union nut with hand 4 Tighten the...

Page 16: ...wing requirement after finishing installation Items to be checked Possible malfunction Has the unit been installed firmly The unit may drop shake or emit noise Have you done the refrigerant leakage te...

Page 17: ...to the diameter of liquid pipe See the following sheet Additional refrigerant charging amount for R22 R407C R410A and R134a Diameter of connection pipe Outdoor unit throttle Liquid pipe mm Gas pipe mm...

Page 18: ...01 1 15 fan motor clamp board S22020002 S22020002 1 16 fan motor S16800001 S16800001 1 17 fan motor clamp board S22020001 S22020001 1 18 drain pipe S1301000101 S1301000101 1 19 step motor S17000001 S1...

Page 19: ...10620007 1 16 fan motor clamp board S22020004 1 17 fan motor S16800003 1 18 fan motor clamp board S22020007 1 19 connction pipe pressed plate S22020005 1 20 motor stand S22020006 1 21 drain pipe S1301...

Page 20: ...ame S10620017 1 16 fan motor clamp board S22020008 1 17 fan motor S16800008 1 18 connction pipe pressed plate S22020005 1 19 drain pipe S1301000104 1 20 step motor S17000003 1 21 crank S61200002 1 22...

Page 21: ...9 S12620010 1 16 discharge pipe S12610015 S12610014 1 17 noise absorption sponge inside S61410020 1 18 noise absorption sponge outside S61410019 S61410024 1 19 big handle apricot grey S22210001 S22210...

Page 22: ...S3380000209 1 17 right side panel apricot grey S10600004P S10600004P 1 18 big handle apricot grey S22210002 S22210002 1 19 valve cover S21420007 S21420007 1 20 valve support subassembly apricot grey...

Page 23: ...s below see the process below see the process below see the process below see the process below see the process below see the process below see the process below see the process below see the process...

Page 24: ...cause of poor radiating 1 Check the voltage of power supply 2 Check the system see the process below see the process below 1 the wiring terminal between the mainboard and wifi module loosened or poorl...

Page 25: ...45 44 Troubleshooting Troubleshooting...

Page 26: ...2 11 1 Cold pasma zero wire connector 2 Power supply zero wire connector 3 PG fan contral connector 4 Cold pasma fire wire connector 5 PG fan feedback connector 6 Auto key 7 Vertical swing connector 8...

Page 27: ...del Insert the jumper cap tightly Is malfunction eliminated Is malfunction eliminated Is malfunction eliminated Replace the mainboard with the same model End Yes Yes Yes Yes Yes No No No No No 2 IDU A...

Page 28: ...nated Is malfunction eliminated Is malfunction eliminated Is malfunction eliminated Is the motor started up No Replace PG motor Replace the mainboard with the same model End Reinstall the blade and mo...

Page 29: ...inal between temperature sensor and controller is loosened or poorly contacted yes yes yes yes Insert the temperature sensor tightly no no no no Eliminate the malfunction Check whether the temperature...

Page 30: ...ording to the service manual Noted the detection method of the coil of the eletric expansion valve there is five pieces of the coil of the eletric expansion valve the resistance of one of them the lef...

Page 31: ...expansion valve 6 Compressor start failure protection L1 Main checking points If the connection wire of the compressor is connected properly Flow chart If the stop duration of the compressor is suffic...

Page 32: ...itable Flow chart 8 ODU Charging malfunction U1 Main checking points If the mainboard is broken If the wiring of the induction is connected well and if the induction is broken Flow chart Energize the...

Page 33: ...it Refrigerant is leaking Discharged air temperature during cooling is higher than normal discharged wind temperature Discharged air temperature during heating is lower than normal discharged wind tem...

Page 34: ...ormal phenomenon Abnormal sound will disappear after a few minutes When turn on or turn off the unit there s abnormal sound due to flow of refrigerant inside airconditioner Water running sound can be...

Page 35: ...08 42 24 128 78 6 542 114 2 2409 29 853 66 7 113 37 43 23 186 79 6 3315 115 2 1816 28 799 98 8 107 96 44 22 286 80 6 1288 116 2 1242 27 750 18 9 102 85 45 21 425 81 5 9336 117 2 0686 26 703 92 10 98 0...

Page 36: ...shaft on both sides of the panel to make it separate from the groove Remove the panel 3 Remove guide louver Remove axial sleeve of guide louver Procedure Note 5 Remove the filter 4 Remove electric box...

Page 37: ...at the joint of the evaporator and rear case B Adjust slightly the pipe on the evaporator to separate the pipe with the evaporator C Remove the evaporator to separate the evaporator with rear case ass...

Page 38: ...3 Remove protective grille Remove the screws fixing protective grille and then remove the protective grille Procedure 4 Remove axial flow blad Remove the nut fixing the blade and then remove the axial...

Page 39: ...iring terminals Then lift the electric box to remove it Right side plate Electric box assy Screw Left side plate Note Procedure 10 Remove motor and motor support Remove tapping screws fixing the motor...

Page 40: ...valve assy When unsoldering the spot weld wrap the 4 way valve with wet cloth completely to avoid damaging the valve due to high temperature 4 way valve assy Isolation sheet Screw Note Procedure 14 Re...

Page 41: ...co onstantly y w w wo o ork king g to o im m mpro o ov v ve th heir pro o od d du u ucts so o th he inf f fo o orm m matio on in th his m m manu ual is su u ub b bj jject to o ch hang ge w with h ho...

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