background image

 

 

 
 

 

 

960.003.00 

 

 

 

 

 

 

 

960.004.00 

 

 

 

 

 

 

 

40.006.00 

 

 

JOINING ELEMENTS

 

40.007.00 

 

C40.02.601 

SCREW M 10 ×140 

 

 

 

 

www.scooter-manufacturer.com 

 

C40.00.000 

POCKET BIKE 

 

E40.00.000 

ENGINE 

ENGINE COMPLETE 

E40.001.01 

ENGINE PROPER 

E40.002.00 

CARBURETOR SHA 1412L 

E40.004 00 

PISTON COMPLETE • A 

E40.004.01 

PISTON COMPLETE•B 

E40.004.02 

PISTON COMPLETE • C 

E40.004 03 

PISTON COMPLETE • D 

E40.005.00 

PISTON RING 

E40.006.00 

PISTON •A 

E40.006.01 

PISTON• B 

E40.006.02 

PISTON•C 

E40.006.03 

PISTON• D 

E40.008.00 

WRIST • PIN 

E40.011.00 

CRANK BALANCED 

E40.015.00 

CLUTCH DISC 

E40.017.00 

CLUTCH LEVER - 2 PCS 

E40.019.00 

CLUTCH SCREW COMPLETE 

E40.020.00 

CLUTCH SCREW SCREW  E40.021.00

 

CLUTCH SPRING • SERIE 1.25 - 2 PCS 

E40.022.00 

CLUTCH SPRING • RACING 1.4-2 PCS 

E40.024.00 

CLUTCH DRUM 

E40.023.00 

CLUTCH CASE 

E40.031.00 

CLUTCH CASE COMPLETE 

E40.032.00 

CLUTCH COMPLETE 

E40.053.00 

ENGINE COVERING 

 

E40.008.00 
E40.009.00 
E40.011.00 
E40.015.0 
E40.017.00 
E40.020.00 
E40.108.00 

 

C40.00.000 

 

C40.10 907 

107.003.00 
107.004.00 
107.005.00 
C40.10.004 
107.009.00 
107.015.00 
C40.10.016. 
107.017.00 
107.017.01 
107.018.00 

107.022 00 
C40.03.003 
C40.10.002 
107.112.030.00 

C40.02.907 

 

STARTER  SPRING 
RATCHET  WHEEL 
WASHER 4.5×16×1.5 
WASHER 8.1×16×1 
WASHER 6.1×16 × 1.5 
PINION 
CONNECTING  ROD  BEARING 

FRAME

 

FRAME,VARNISHED 

BRAKES 
BRAKE  COMPLETE 
BRAKE CASE - 1 PAIR 
LIFTER,  RIGHT  
REAR  PAD-2  PCS 
BRAKE REACTION  LIFTER 
SPRING,  LEFT 
BRAKE  HOLDER  COMPLETE 
BRAKE HOLDER 
LEADING  PINS 
LEADING  PINS 
BOWDEN CABLE • REAR BRAKE 
BOWDEN CABLE • FRONT BRAKE 
FRONT BRAKE DISC 3.0 × 119 
REAR BRAKE DISC 3.0 × 119 
ADJUSTING  SCREW 
BRAKE  COMPLETE 

 

STEERING 

C40.01.004 

BOWDEN OUST GUARD 

C40.02.003 

CAP 

C40.02.001 

NUT 

C40.01.901 

HANO-GRIPS  (PAIR) 

C40 01.906 

CAS CABLE SLEEVE ASSY 

C40.01.903 

THROTTLE TWIST GRIP 

C40.01.907 

HANDLEBAR  COMPLETE 

C40.02.802 

FORK WITH DRAKE HOLDER 

C40.02.801 

RIGHT  FORK 

C40.02.001 

FORKS HOLDER ABOVE- COMPLETE (w 130) 

C40.02.002 

FORKS HOLDER BELOW-COMPLETE (w 130)| 

TRANSMISSION 

C40.10.003 

SPROCKET  68TEETH 

C40.00.806 

CHAJM140  LINKS 

ELECTRICCOMPONENTS 

E40.003.00 

SPARKPLUG 

E40.002.00 

 ROTOR  COMPLETE 

E40.001.00 

IGNITION  COMPLETE 

E40.005.00 

 SPARK PLUG CAP 

C40.01.905 

KILL SWITCH 

OTHER PARTS 

C40.00.608 

SPACER L=258 

C40.00.007 

CHAW ROLLER 

 

C40.10.002 
C40.00.015 
E40.005.01 
C40.00.611 
C40.13.603 
E40.009.01 
E40.010.01 
E40.01101 
E40.001.01 
E40.004.01 
E40.005.01 
C40.00.604 
E40.916.065.02 

107.001.01 
C40.13.601 
107.008.01 
C40.10.001 
C40.01.601 
C40.03.105 
E40 012.01 

40.003.01 
40.010.00 
40.011.00 

 

107.001.00 

107.006.00 

 

S C R E W M 5 ×1 6  

SCREW M 5 × 20 

SCREW M 5× 30 

SCREW M 6 × 16 

SCREW M 5 ×20 

SCREW M 6 × 22 

SCREW M 6 × 25 

SCREW M 6 ×30 

SCREW M4 × 8 

SCREW M4 ×10 

SCREW M 6 ×16 

SCREW M 6 ×40 

SCREW M 5 ×25 

NUT M5 
NUT M 6 
NUT M 5 SELF-LOCKING 
NUT M 6 SELF-LOCKING 
NUT M 8 SELF-LOCKING 
NUT M 10 SELF-LOCKING 
NUT M 8 LEFT 

WASHER  10.5 

WASHER  8.4 

WASHER  8.1 

 

RIVET 4 ×8 

E40.055.00 

ENGINE SEALING SET 

E40.056.00 

FLANGE 

E40.057.00 

DIAPHRAGM SEALING - 2 PCS 

E40.059.00 

DIAPHRAGM 

C40.01.910 512.004  HANDLE BAR LEVER. RIGHT 
C40.01.911 512.005  HANDLE BAR LEVER. LEFT 

027.008.00 

UFTER.LEFT

 

C40.06.003 

GAS TANK WITH CAP 

GASTANK W/OCAP 

C40.06.901 

GAS TANK CAP 

C40.00.004 

RUBBER FRAME PAD 

 

40.003.00 
40.005.00 

43.007.00 

ROLLER 6 ×6 

WOODRUFF KEY 3e7 × 3.7 
WOODRUFF KEY 2e7× 3.7 

E40.060.00 

DIAPHRAGM WASHER 

E40.063.00 

SEALING ENGINE BLOCK 

E40.065.00 

ENGINE BLOCK 

E40.067.00      DIAPHRAGM COMPLETE 
E40.068.00      SEALING 
E40.069.00      CYLINDER •A 
E40.069.01      CYLINDER•B 
E40.069.02      CYLINDER • C 
E40.069.03      CYLINDER• D 
E40.070.00      CY PISTON COMPLETE 

E40.072.00      EXHAUST SEALING 
E40.073.00      PLASTIC CONNECT, FUEL COCK 
E40.074.00      FUEL COCK 
E40.075.00      EXHAUST COMPLETE 

E40.076.00 

EXHAUST SILENCER COMPLETE 

E400.077.00      SILENCER MASS 
E40.078.00      RING 
E40.080.52      JET 52 

E40.097.00      FLOAT CHAMBER SEALING 
E40.098.00       CARBURETOR SEALING 1 
E40.099.00      ADJUSTING SCREW 
E40.100.00      TROTTLE VALVE 
E40.101.00 

CARBURETOR FILTER 

E40.102.00 

NEEDLE VALVE 

 

E40.103.00 

FLOAT 

E40.104.00 

CARBURETOR SEALING 2 

E40.105.00 

TROTTLE VALVE SEALING 

E40.185.00      JET SET 
E40.002.00 

STARTER COMPLETE 

E40.003.00 

STARTER ROPE 

E40.004.00 

HOLDER 

E40.005.00 

HOLDER 

E40.006.00 

GUIDE BUCH 

E40.007.00 

STARTER CASE 

27.11

 

00 

027.012.00 
027.013.00 
027.014.00 
027.016.50 
027.017.00 
027.019.00 
027.024.00 
027.025.00 

C40.10.604 
C40.10.906 
C40.03.901 
C40.10.901 
C40.10.608 
C40.10.902 
C40.03.604 
C40.03.001 
C40.10.001 
C40.03.900 
C40.10.900 
C40.03.603 
C40.02.602 
C40.03.602 
C40.10.602 

 

C40.00.007 
C40.00.001 
C40.00.801 

 

C40.00.003 
C40.00.002 
C40.00.803 
C40.00.802 
C40.00.805 
C40.13.602 

BRAKE CASE • 1 PAIR 
DISC BRAKE PADS • 2 PCS 
LIFTER  LEVER 
SPRING  RIGHT 
TERM.  CLAMP  BOWDEN 
FRONT  BRAKE  HOLDER 
WASHER 
ADJUSTING  SCREW 
BOWDEN  HOLDER 
WHEELS 
SPACER 

L=14.5 

CHAIN STRETCHER COMPLETE 
TIRE 90/65-6.5×8- SLICK 
TIRE  110/50-6.5×8-  SLICK 
WHEEL AXLE M10×220 
VALVE 90*-TU8EIESS 
WHEEL AXLE      M10 × 165 
RIMVHUBASSY 6.5×-63 -90 
RIMVHUBASSY 6.5". 63-130 
WHEEL COMPLETE W/O TIRE 6.5" 63-90 
WHEEL COMPLETE  W/O TIRE 6.5' - 63 -130 
AXLE SPACER L=7 

AXLE SPACER L=84.5 

AXLE SPACER L=76.5 

AXLE SPACER L=117.

BODY 

CHAIN GUARD 
FRONT FENDER NOW VARNISHED 
FRONT FENDEA VARNISHED 
GLASS BODY WT COMPLETE NON VAANISHEO 
GLASS BOOY KIT COMPLETE VARNISHED 
FAIRING NON VARNISHED 
SEAT-TA4 ASSEMBLY NON VARNISHED 
FAWING VARNISHED 
SEAT-TALL ASSEMBLY VARNISHED 
WINDRIVETS 
RUBBER WASHER 5.5 ×23.5× 5 

C40.00.804 

STAND 

C40.00.607 

WASHER 6.4 × 18 ×1 

C40.05.001 

RUBBER SEAT 

 
 

 
 
 
 

C40.107 

SCREWM5×25 

C40.03.601 

SCREW M 5 ×16 

C40.01.606 

SCREW M 8 × 35 

40.006.00 
40.010.00 

 

 

 
 
 

 
 

40.002.00 

LOCK 15 
LOCK 35 
PISTON PIN LOCK RING 

 
 

 

 
 

 

PACKUNG RING 15×26 × 7 

 

11

12 

Summary of Contents for POCKET BIKE QG-40

Page 1: ...WWW POWERDIRTBIKES COM USERMANUAL POCKETBIKEQG 40 ...

Page 2: ...ses only CONTENTS PAGE INTRODUCTION 2 TECHNICAL DATA 2 UNPACKING AND SETTING UP BEFORE RIDING 3 SAFETY 3 BEFORE STARTING 3 STARTING THE ENGINE FIG 2 4 CARBURETOR FIG 3 4 RIDING 4 PERIODIC MAINTENANCE 5 CHAIN SETTING AND MAINTENANCE 5 CENTRIFUGAL CLUTCH REPAIR OR REPLACEMENT 5 BRAKES ADJUSTING FIG 4 6 FRONT BRAKES PADS REPLACEMENT FIG 7 6 REAR BRAKES PADS REPLACEMENT FIG 7 6 REMOVE AND REFIT THE FR...

Page 3: ...ront brake is controlled with the right lever on the handlebars BASIC TECHNICAL DATA ENGINE MT A1 TWO STROKE NUMBER OF CYLINDERS 1 SIZE CAPACITY 47 cc ENGINE COOLING SYSTEM AIR COOLED POWER OUTPUT 2 5kW at 8700rpm CARBURETOR DELL ORTO FUEL ADMISION REED VALVE DIRECT TO CRANKCASE IGNITION ELECTRONIC SPARK PLUG NGK B9 ES STARTING HAND PULL TYPE MANUAL CLUTCH CENTRIFUGAL FRICTION FRAME WELDED HIGH ST...

Page 4: ...ttle Assy bolts 4 Stop switch 5 Front brake lever 6 Rear brake lever Range of adjusting handlebars function position SAFETY The pocket bike is unsuitable for public road use It does not comply with valid Safety Standards Unsafe and careless use of a pocket bike can result in serious injuries The driver can minimize the potential risks by wearing the Safety Equipment The driver must wear safety hel...

Page 5: ... a rate lest coupling should take along the no load speed to such a rate lest coupling should take along the rear wheel For adjustment use the adjustment screw N 4 on the carburetor Fig 3 Fig 2 Fig 3 CARBURETOR OFF 1 Suction chamber 2 Sleeve screw 3 Carburetor body 4 Adjusting screw of no load run 5 Float chamber 6 Fuel cock RIDE After mounting the Pocket bike and slow turning the acceleration han...

Page 6: ...ANCE To set the chain tension loosen the Nut 920 011 01 of the axel thru the rear wheel and the nut 914 021 01 of the rear Caliper anchor plate The required chain tension chain free play is 5 mm 200in and is performed by equal movement of the Axel adjustor plate 920 009 01 on the both sides of the rear wheel When the adjustment is correct tighten the Axel nuts and the Caliper holding nut Tighten t...

Page 7: ...d brake pads from both parts Slide the brake plate fitted with pin into the part with operating mechanism Force on carefully the brake plate into the opposite piece Before reassembly clean the whole brake Assembly follows in reverse sequence REAR BRAKE PADS REPLACEMENT FIG 7 Before replacing the rear brake lining it is necessary to loosen the nut 920 006 01 of fine adjustment of rear brake Screw i...

Page 8: ...or plate nuts M6 Move the wheel forward and remove the chain Safely hold keep the rear wheel front ailing out while pulling out the axel Caution note the location of both spacer tubes and one spacer washer between caliper mount plate and rotor while removing wheel When refitting the wheel make sure to slide the brake rotor into the caliper between the pads Hold the wheel in place and fit the wheel...

Page 9: ...UFREE SPORTS VEHICLE www scooter manufacturer com ...

Page 10: ...9 10 UFREES PORTS VEHICLE www scooter manufacturer com ...

Page 11: ...UT M5 NUT M 6 NUT M 5 SELF LOCKING NUT M 6 SELF LOCKING NUT M 8 SELF LOCKING NUT M 10 SELF LOCKING NUT M 8 LEFT WASHER 10 5 WASHER 8 4 WASHER 8 1 RIVET4 8 E40 055 00 ENGINE SEALING SET E40 056 00 FLANGE E40 057 00 DIAPHRAGM SEALING 2 PCS E40 059 00 DIAPHRAGM C40 01 910512 004 HANDLE BAR LEVER RIGHT C40 01 911 512 005 HANDLE BAR LEVER LEFT 027 008 00 UFTER LEFT C40 06 003 GAS TANK WITH CAP GASTANK ...

Page 12: ...13 C40 02 907 FRONT BRAKE COMPLETE C40 10 907 REAR DRAKE COMPLETE Fig 7 ...

Page 13: ...ND MOUNTING OF AIR FILTER FIG 3 Dismantling the air filter unscrew 2 and so ease the holder and put down the suction chamber 1 On this way you gain access to the filter that you can take off by means of screw driver After cleaning and lubricating it with engine oil proceed the assembly on a reverse sequence WHAT TO DO BEFORE A PERIOD OF IDLENESS Should the pocket bike not be used for a more or les...

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