Coolair NBCXM54L Installation, Operation And Maintenance Instructions Download Page 6

CONE MOUNTING 

Page 6 

After  the  ring  has  been 
secured,  the  cone  gussets 
will  be  placed  on  the  cone.  
NOTE: there are two sets of 
two  gussets.    The  longer 
set will have a notch on the 
end  with  two  holes.    The 
longer set should be placed 
on  either  side  of  the  cone 
drain  hole  (cone  bottom).  
The  shorter  set  of  gussets 
should  be  placed  opposite 
the  drain  hole  (cone  top).  
To  attach  a  gusset,  align 
the single hole in the gusset 
flange  with  the  hole  in  the 
assembly  ring  and  in  the 
cone  at  the  45°  angles.  
Push  a  1/4”  X  1-1/4”  bolt 
through  the  assembly  ring, 
through  the  cone,  and 
through the gusset.  Fasten 
the  bolt  with  a  1/4”  whiz-
lock  nut.  Repeat  this 
process  for  the  three  other 
gussets.  Refer to Figure 16 
for  details.    Caulk  around 
the  damper  door  ring  to 
prevent  light  and  wind 
blown rain water leakage. 

To mount the cone assembly, pick the assembly up by the handles and place the top of the smaller end over the fan 
panel orifice.  Make sure that the drain hole in the cone is at the bottom.  Fasten the top cone gussets to the fan 
panel using 1/4” X 1-1/4” bolts,1/4” flat washers, and 1/4” whiz-lock nuts.  Next, slide the rest of the cone over the 
orifice.  This process may be aided by gently tapping the sides and bottom of the cone with a rubber mallet or dead-
blow hammer from the inside of the building to allow it to slip over the orifice.  Once the cone is in place, fasten the 
bottom cone gussets to the fan panel using 1/4” X 1-1/4” bolts, 1/4” flat washers, and 1/4” whiz-lock nuts. 
With the cone assembly secured in place, cut and remove the rubber band holding the cable in place and the wires 
holding the doors in place.  Make sure all 1/4” hardware is tightened securely. 
To mount the cone guard, first remove the four bolts/nuts on the guard end of the cone installed during the cone 
panel assembly.  Then, place eight 1/4” X 2” bolts in the eight holes in the end of the cone 

from  the  outside  in

.    

Place a Guard Spacer on each bolt and fasten them with 1/4” whiz-lock nuts.  These will serve as the Guard Studs.  
See  Figures  17  &  18.    After  the  Guard  Studs  have  been  fastened,  mount  the  Cone  Guard  by  placing  the  Guard 
eyelets over the Guard Studs and fastening each with another 1/4” whiz-lock nut.  While installing the Cone Guard, 
take the spring at the end of the door restraining cable, and attach it to vertical guard rib as shown in Figure 19. 

Figure 16 — Damper Door Ring Assembled in Cone 

Door-Restraining Cable End (Top of Cone) 

3-O’Clock Hole 

9-O’Clock Hole 

Long (Notched) Gussets 

Drain Hole 

Short 

Gusset 

Short 

Gusset 

Figure 18 — Guard Stud Detail 

Large Diameter 

Cone Edge 

Guard Studs 

Figure 19 —  Door Cable 

Guard 
Stud 
Bolt 

Cone 
Panel  

Guard 
Spacer 

Whiz-
Lock 
Nut 

Figure 17 

Summary of Contents for NBCXM54L

Page 1: ...3449 E MAIL fans coolair com NBCXM54L NBCXM54M UNPACKING Inspect the fan for signs of shipping damage It is the responsibility of the customer to report any shipping damage to the freight carrier WHAT...

Page 2: ...all Opening 56 1 2 Min 58 Max Sq I D For optimum performance both the Wall Opening and the Frame square Inside Dimension ID should be 58 However the Wall Opening ID may be between 56 1 2 and 58 square...

Page 3: ...ipping position and bolt it to the uprights as shown in Figure 5 Table 1 shows the upright mounting holes counting down from the top of the upright to use to mount the motor bracket Page 3 Figure 4 Bo...

Page 4: ...ure 6 Cross section of mounting wall Fan Mounting With the Fan Support securely in place lift the fan and place it on the Fan Support against the wall opening Note that the entire fan may be rotated t...

Page 5: ...round Slide a 2x4 under the slotted edge of the cone as shown in Figure 10 Next aligning the tabs in a second panel with the slots of the first join the two panels by inserting the tabs into the slots...

Page 6: ...rubber mallet or dead blow hammer from the inside of the building to allow it to slip over the orifice Once the cone is in place fasten the bottom cone gussets to the fan panel using 1 4 X 1 1 4 bolts...

Page 7: ...fit through as shown in Figure 21 P r i o r t o g u a r d installation the 3 Guard Clips and 6 Guard Hooks must be secured to the fan frame The Guard Clips consist of L brackets that are fastened to...

Page 8: ...irection of the fan uprights it will be necessary to loosen the four 4 3 8 bolts that secure the fan x braces to the fan uprights center the blade assembly and tighten the bolts to 25 30 ft lbs torque...

Page 9: ...he tensioner bracket Then using a 15 16 wrench rotate the tensioner assembly such that the alignment mark is between mark 1 and 2 on the idler arm see Figure 19 Re tighten the 3 8 bolt Turn the blade...

Page 10: ...d cone See Figure 27 WARNING Protect Fan and Cone from Snow and Ice Buildup WARNING Fan and or cone damage caused by this type of external source WILL NOT be covered by AMERICAN COOLAIR warranties Fig...

Page 11: ...sc assembly or premature bearing failure may be induced x The damper door assembly should be wiped clean so that the doors will pivot freely open completely and close securely x The interior sides of...

Page 12: ...USE UNLESS ELECTRICAL WIRING COMPLIES WITH ALL APPLICABLE CODES DO NOT WIRE WITHOUT PROVIDING FOR A POWER SOURCE DISCONNECT AT THE FAN ITSELF DO NOT SERVICE EXCEPT BY A QUALIFIED MAINTENANCE TECHNICIA...

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