Cool Machines 1500 Series Owner'S Manual Download | Manualshive

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Rev. 12/8/2017

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Summary of Contents for 1500 Series

Page 1: ...740 Fox Rd Van Wert OH 45891 419 232 4871 CM 1500S Owner s Manual ...

Page 2: ...sophy Theory of Operation 5 Unpacking and Machine Set up 6 Operation and Controls 7 Pressure Gauge How to Use it 11 Airlock and Seal Replacement 12 Maintenance 13 Mechanical Troubleshooting 14 Electrical Troubleshooting 14 Electrical Wiring Schematics 16 Parts List 26 Electrical Parts List 35 ...

Page 3: ...afe Consult qualified technician to answer questions before attempting to operate or injury may result Be Safe Wear an approved dust mask or respirator for operator safety comfort and protection Be Safe Emergency Kill Switch In case of emergencies always use red stop button located in center of main panel box It will stop all feeding and agitation Note This action will not interrupt power to the p...

Page 4: ...or replacing any part that is determined by the company to be a manufacturing defect No warranty is made with respect to 1 Components or accessories manufactured and warranted by others Warranties for purchased components supplied by vendors such as gas engines electric motors blowers gearboxes etc are on file and provided upon request 2 Defects caused by repair alteration and or adjustment perfor...

Page 5: ... Second the low profile position of augers in relation to higher hopper sides and moderate speed of auger assembly reduces possibility of operator injury while greatly extending bearing and chain life Easily accessed slide gate located adjacent to blower filter has an adjustment pin for controlling locking in fiber feed rate This feature allows for quick adjustment to desired settings As fiber is ...

Page 6: ...ople after hopper has been removed one on each side of base unit Caution personnel with lifting restrictions should use mechanical lifting devices The wheel assembly is recommended for frequent moving of machine without mechanical assistance Locating machine in vehicle Machine is designed to be located on the driver s side rear of the vehicle Hook up of blowing hose and controls are easily reached...

Page 7: ... 3 position Toggle Selector Switch The toggle selector switch allows operator to control machine from the remote cord wireless remote or manually at the machine Remote Control Turn switch to center OFF position for remote cord control Insert plug end of remote cord into the remote receptacle located to the right of toggle switch Manual Control at Machine Turn switch left to air if operator selects...

Page 8: ...ggle switch select manual mode air only off remote air material feed Remote Outlet Location to plug in remote cord or wireless receiver plug Auxiliary Outlet Location to plug in 110 volt accessories 10 amp max IWS outlet Location to plug in the internal wetting system On Off with feed 2 amp max Main Input main power feed from separate power sources Single double inputs available Blower Control Kil...

Page 9: ...uger and Blower motors Voltmeter Visual inspection of the proper voltage 24 volt transformer light verifies transformer and overload breaker function CE overseas only Power Button power interruption drop out Re start button CE overseas only 4 position selector switch select manual mode remote off air only air material feed CE overseas only Remote Outlet Location to plug in remote cord Pre Alarm wa...

Page 10: ...front of the main panel box One and two blower models have rheostat controls that regulate the volume of air for two blowers in the blowing hose When turning the knobs to the left counterclockwise the air increases Note if knob is turned past the high setting the blower will click to the off mode Blower Adjustment with feed gate control Adjustment of the blower air is proportional to the feed gate...

Page 11: ...due to loss of conditioning from low air volume pressure Hose plugging due to lower pushing effect of low pressure How to use Pressure gauge has a graduated scale 0 15 p s i with a green colored section 3 2 p s i recommended as minimum requirement for optimal performance This is the pressure recommended for effective dense packing and acceptable machine performance for open blowing distances over ...

Page 12: ...from the base 6 Reaching down into the airlock opening un bolt the upper plate from the base plate and remove the old seal Remove old silicone caulk with putty knife or flat head screwdriver Rotate the shaft and repeat this step for the remaining 5 old seals Best Practice Leave last remaining seal inside chamber as example of correct seal placement for new seals 7 Replace with the new seals and re...

Page 13: ...s will cause heat and prevent normal cooling resulting in reduced motor life See illustration below arrows to chain and idler Monthly Check airlock seals and plates for damage See troubleshooting checking airlock seals Visually inspect and or re tighten all chains and sprockets Quarterly 3 months Grease all bearings 6 total with NLGI 2 Grease do not overfill or grease seals will leak Blower Filter...

Page 14: ...chine check voltmeter for proper voltage and pull red kill switch button out Cold temperature operation Turn blowers on high hold hand over output to partially block output and create heat After 5 minutes airlock seals should be softening to allow start up w o tripping reset 1 Voltmeter indicating no or low voltage A Check power source for proper voltage B Check input cord s for proper connection ...

Page 15: ...al Reset on auger airlock motor is tripped Disconnect power to machine Wait until motor cools approx 15 minutes Turn base unit on side and access from under machine and press reset button on motor B Check procedure for cold temperature starting above B Check for defective broken or loose wiring connections inside main control panel C Visually inspect and replace motor relay starter inside main pan...

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