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HU-64OG-SYS

14

Checking the buffer tank

If the buffer tank is not completely filled during the start-up procedure, it is possible that 

the pressure in the tank is too high compared to the pressure of the supplied water. 

In this case it is possible to release some of the (air) pressure step-by-step via the 

valve situated underneath the tank under a black cap, until the tank is filled. It is also 

possible to measure the pressure with the same kind of meter that is used for car tyres.

To check that the pressure is not too low, the tank must be disconnected with the tap 

closed. Open the tap in an area where this is possible and allow the tank to empty 

completely.

If the pressure is too low, it is possible to increase the pressure using the valve and 

the same system that is used to increase the pressure in car tyres. The pressure is 

normally adjusted to 0.45 bar.

Procedure:

Before replacing the filters, the system must be de-pressurised.

1.  Switch the humidifier off.

2.  Close the supply tap.

3.  Close the tap on the storage tank.

4.  Disconnect one of the tubes from the storage tank and collect the excess water.

5.  Exchange the filters by unscrewing the filter holders.

 

Beware: The filter holders still contain water.

6.  Before re-installing the filters, the O-ring must be checked for damage and correct  

 seating.

7.  The holders can be cleaned with soap and water or with chlorine, if necessary.    

 

Rinse thoroughly afterwards.

8.  After re-installing, screw the holders back into place (hand-tight!).

Starting up again:

1.  Open the supply tap and let the system flush through for about 5 minutes (in order  

 

to flush out any air).

2.  Supply voltage to the pump.

3.  Reconnect the tube to the storage tank.

4.  Open the tap on the storage tank.

5.  Wait until the system reaches the correct pressure (the discharge water will stop).

6.  Switch the humidifier on again.

Ozone generator

The ceramic element must be cleaned once a year:

The humidifier must be disconnected from the mains.

Remove the screws on the side where the timer is located.

Remove the side panel and disconnect the timer.

Remove the 2 Phillips screws (bottom and top) from the stainless steel cover  

 

 

plate (on the black aluminium casing).

Remove the ceramic element from the holder.

Carefully clean the ceramic element on both sides with cleaning spirit or alcohol.

If the vapour-deposited metal on the ceramic element is damaged, replace the    

 

ceramic element.

Re-assemble in the reverse order.

Summary of Contents for HU-64OG-SYS

Page 1: ...01 03 2016 version 1 3 HUMIDIFIER SYSTEM USER MANUAL HU 64OG SYS ...

Page 2: ...Sint Oedenrode The Netherlands hereby declares that the product HU 64OG SYS produced and delivered by Contronics Engineering B V is in accordance with the following CE directives EMC Directive 2014 30 EU Directive for low voltage electrical installation 2014 35 EU ...

Page 3: ...8 8 WATER CONNECTIONS AND FLUSHING CYCLE 9 9 AIR CONNECTIONS 9 10 EXAMPLE SET UP FRESH IN FRESH OUT 10 11 SWITCHING ON AND STARTING UP FUNCTIONAL TEST 11 12 OZONE GENERATOR 12 13 DRAIN UNIT 12 14 MAINTENANCE 12 15 MALFUNCTIONS 16 16 TECHNICAL SPECIFICATIONS 17 17 OPTIONS LP 10WS LP 10WSG LP 10WSWSG LP 10BP and HTR 10 18 18 WORKINGS OF WSG OPTION 20 19 SPECIFICATIONS OPTIONS 21 ...

Page 4: ...er is used see the Contronics product range In conditions where bacterial pollution could occur in the surrounding air e g at meat counters or in areas where hot ambient air could arise e g bakeries it is also recommended to incorporate an ozone generator in the air supply system see the Contronics product range Contronics cannot be held liable for any harm caused by bacteria or micro organisms It...

Page 5: ...e moisture and is also cooled at the same time Your vegetables and fruit will not become wet Hygiene The mains water used is purified first so that maximum hygiene is guaranteed A so called reverse osmosis filter is used for this purpose It removes all the bacteria viruses calcium and minerals that can normally be found in mains water The system is automatically rinsed through every hour The humid...

Page 6: ...ain in the HU before it is packed The package contains HU system Power cord Instructions for use IMPORTANT The humidifier has an open water tank Any overflow of the water tank could damage the electronics inside the humidifier The following measures must always be observed Always disconnect the 230 V mains voltage from the humidifier before moving it and or carrying out maintenance activities Alwa...

Page 7: ...shing and alarm 3 Dial for setting the humidity 4 LED for humidity setting 5 Dial for setting the airspeed 6 Timer for programming of the ozone generator and humidifier 7 Mains connection fuse 230 V 10 50 60 Hz 8 Water supply 3 8 min 1 bar max 6 bar 9 Water outlet 1 2 free flow through 10 Tap 11 Buffer tank 12 Water supply 13 R O unit 1 2 3 5 6 7 8 9 4 10 11 12 13 ...

Page 8: ...ply voltage 230V AC 10 Ensure there is an earthed wall socket next to the humidifier External control A HTR 10 can be connected for external remote control water supply buffer tank water outlet R O unit permeate drain drain unit IMPORTANT If an external controller has been connected to the DIN plug the dial on the humidifier must be set to 0 This will prevent the humidifier from humidifying if a f...

Page 9: ...k will be flushed for approx 15 seconds depending on the water pressure The water will be discharged The humidifier will be re filled and will restart normal operation The green LED will blink while this procedure is taking place If the humidifier is switched off 230V supply voltage switched off the water content will be discharged to the drain unit 9 AIR CONNECTIONS Air outlet The air outlet must...

Page 10: ...ich the humidified air streams The longer vertical pipe contains the supply and drainage of water and electricity that is supplied from the ceiling See also Fresh in Fresh out on www contronics nl IMPORTANT The connected pipes must be free from dust dirt and oil residues Figure 3 Set up witht U Tube Stainless steel tube with holes supply and drain pipe frame HU 64OG SYS ...

Page 11: ...ition Control if necessary the airspeed with setting 5 figure 1 Note During start up and flushing water filling of the humidifier the LED Flushing alarm will blink green This is a normal indication on the humidifier during this procedure IMPORTANT Never switch the mains voltage on if the humidifier is not in the correct position or if it is placed upside down as this would cause the transducers to...

Page 12: ...ndependent of the adjustment The timer is independent of the mains supply and has a rechargeable battery incorpo rated in the ozone module for this purpose The following information about the ozone generator can be found on www contronics nl Programming the timer What is ozone 13 DRAIN UNIT The pump unit fitted in the drain unit can transport the water over a distance of 30 meters and 10 meters up...

Page 13: ...filter or replace it with a new one Flush the water discharge with water and clean it with a round brush R O system Some maintenance is necessary in order to guarantee the long service life of the system Normal maintenance consists of replacing the sediment filter and the active carbon filter s This should be done at least once a year if the humidifier is in continuous use If the supply water is h...

Page 14: ...ter 5 Exchange the filters by unscrewing the filter holders Beware The filter holders still contain water 6 Before re installing the filters the O ring must be checked for damage and correct seating 7 The holders can be cleaned with soap and water or with chlorine if necessary Rinse thoroughly afterwards 8 After re installing screw the holders back into place hand tight Starting up again 1 Open th...

Page 15: ...d pump it away to the drain The pump unit requires little maintenance Only the XP STAYCLEAN has to be replaced annually The XP STAYCLEAN deals with the disinfection in the drain unit Figure 6 shows where the XP STAYCLEAN should be fitted Figure 4 Drain unit Figure 5 XP STAYCLEAN Figure 6 Holder for the XP STAYCLEAN IMPORTANT All maintenance must be carried out by Contronics or by an organisation a...

Page 16: ...n Is the ventilator running Is the blue Fogging LED on Float is stuck Internal electronics faulty Consult Technician Transducer worn or faulty Internal fuse faulty Internal electronics faulty Consult Technician Turn the grey rotary button to the right No 5 in figure 1 Turn the RH dial to the right Remove the sensor plug connection Is the blue Fogging LED on Is the ventilator running Float faulty F...

Page 17: ...1 6 bar Water connection 3 8 external Flushing frequency 1 x per hour adjustable Water discharge 3 8 external Content of water tank 1100 cm3 Mains Voltage 230V 10 50 60 Hz Power consumption 350 W Ambient temperature 0 C till 35 C Water temperature 5 C till 15 C Dimensions LxWxH 770 x 490 x 460 mm Housing RVS 316L Weight 41 kg OG Capacity ozone 0 20 mg hour adjustable Controlling ozone Via timer wi...

Page 18: ... of demineralized water The LP 10WS only uses 20 litres for this The LP 10WS saves 85 m3 on an annual basis See graph and specifications page 21 Figure 7 LP 10WS The LP 10WSG continuously monitors the membrane function Normally the membrane would be checked 1 x a year This is now done automatically and an indication is given when the membrane needs replacing If the quality of the membrane gets bel...

Page 19: ... in The humidity sensor is also very accurate in the higher regions of the relative air humidity A built in heating element in the sensor element ensures that the sensor stays dry when the dew point is reached The heart of the electronics is a Figure 11 HTR 10 microchip designed and programmed by Contronics The electronic circuit board is protected from moisture The HTR 10 remote control is used i...

Page 20: ...ervice When the red LED flashes the membrane must be replaced immediately If it is not replaced within 24 hours the red LED will light up and the humidifier will be switched off STARTUP µS permeate X x 100 µS water supply X 10 X 10 X 10 X 10 after 3 minutes X 20 X 20 X 20 after 24 hours WAIT green yellow CONTROL yellow REPLACE flashes red SWITCHES OFF constant red OKAY green ...

Page 21: ...0 35 Dimensions LxWxH cm 36x23x43 36x23x43 36x23x43 36x23x46 HTR 10 Mains voltage V 12 General accuracy 0 4 ºC bij 25 ºC Permissible ambient temperature 50 ºC Reaction time 5 sec temperature 4 sec humidity Dimensions LxWxH mm 125x65x30 20 00 25 00 30 00 35 00 40 00 45 00 50 00 l hr LP 10 CAPACITY CONSUMPTION Permeate Total consumption LP 10 0 00 5 00 10 00 15 00 0 0 1 0 2 0 3 0 4 0 5 0 6 0 City wa...

Page 22: ...HU 64OG SYS 22 ...

Page 23: ...umidifiers We there fore reserve the right to modify the design construction and technology of the product at any time For this reason no claims can be made based on the data illustrations and description in this user manual Additional up to date information is available on www contronics nl ...

Page 24: ...HU 64OG SYS 24 P O Box 144 5490 AC Sint Oedenrode The Netherlands Telephone 31 0 413 487000 Telefax 31 0 413 473903 Website www contronics nl E mail info contronics nl ...

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