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PANEL OPERATION 

The KS-105 provides manual start and stop with a key switch.  The key switch is an 
independently water tight component with a simple plug and play connector.  The 
individual keys are provided with a rubber boot to protect the key and key switch. 

Key Switch 

The key switch provides the following operational positions 

 

OFF Position 

 

Run Position 

 

Crank Position 

 

Pre-Heat 

 

 

 

 

 
 
 
 
 
 
Engine Pre-Heat 

When the key is turned to the PRE-HEAT position, the KS-105 energizes the pre-heat 
signal (connector pin W5) for a 4 second period.  If engine connector pin W1 (pre-heat 
interval select) is grounded, the pre-heat period is 10 seconds.  During pre-heat 
operation, the yellow GLOW PLUG lamp illuminates. 
 

Engine Start 

When the key is turned to the CRANK position, the KS-105 energizes the crank signal 
(connector pin W3), the fuel pull signal (connector pin W6) and the fuel hold signal 
(connector pin W7) to initiate the engine crank and start process. 
 

Engine Start Protections 

1)

 

Over Crank Protection – Over crank protection is provided by the KS-105.  
Cranking is discontinued after holding the key in the CRANK position for 30 
seconds. 

2)

 

Starter Re-Engage Protection – While the engine is running, the KS-105 
disables the crank signal to prevent the starter engagement during 
running. 

 

Engine Stop 

Turn the key switch to the OFF position to turn the engine off.

 

 

Summary of Contents for KS-105

Page 1: ..._____________________________________________________________________________________________________________________________________ Copyright Controls Inc P O Box 368 Sharon Center OH 44274 Phone 33...

Page 2: ...IEW 2 PANEL COMPONENTS 3 INSTALLATION 4 PRODUCT IDENTIFICATION 5 PANEL OPERATION 6 LAMP OPERATION 7 ENGINE HARNESS CONNECTOR 8 INTERNAL CONNECTOR 9 CIRCUIT OPERATION 10 PANEL DIMENSIONS 12 SPECIFICATI...

Page 3: ...h Water Tight Rated IP67 Water Tight Plug and Play Connector Dedicated Pre Heat Position Hour Meter Potting Provides Water Tightness and Superior Vibration Shock Protection Connector 10 Inch Pigtail t...

Page 4: ...Screws Mounting Screws Engine Harness Connector Hour Meter High Intensity LED Indication Lamps Mounting Bolts Spacers Key Switch Powder Coated Steel Case INSIDE KS Series Microprocessor Platform PANEL...

Page 5: ...S 105 installs into the engine mounting bracket via four bolts spacers and a plug and play connector Control Panel Mounted Inside Bracket Installation Procedure 1 Turn Power Off 2 Insert unit into bra...

Page 6: ...5 PRODUCT IDENTIFICATION Every panel has a product label that provides the part number and individual serial number for identification...

Page 7: ...erval select is grounded the pre heat period is 10 seconds During pre heat operation the yellow GLOW PLUG lamp illuminates Engine Start When the key is turned to the CRANK position the KS 105 energize...

Page 8: ...ure condition Alternator Charge Lamp Alternator charge lamp turns ON when alternator excite signal is received from the alternator Glow Plug Lamp The glow plug lamp turns ON when the glow plug signal...

Page 9: ...the Yanmar engine harness Panel Ratings The KS Panel is rated at 3 Amp Maximum Fuel Hold 2 1A max 12v sourcing Crank and Preheat 500mA max Close to Ground Pre Heat Interval Select A loose wire with a...

Page 10: ...INTERNAL CONNECTOR The KS 105 provides a plug and play connector to the KS Series microprocessor electronics module 794824 1 Connector 1 1586359 6 Wire Seal 1 1586362 6 Connector Seal 794831 1 Termina...

Page 11: ...from the alternator used to turn the alternator excite lamp ON H to W5 Pre Heat Signal Close to ground signal when key is in the PRE HEAT or CRANK position This is a close to ground signal circuit to...

Page 12: ...second oil pressure shutdown bypass period during engine start to allow pressure to build and open the low pressure switch Key Switch Pos 2 to W14 Crank Position Input KS 105 key switch position detec...

Page 13: ...12 DIMENSIONS...

Page 14: ...13 SPECIFICATIONS...

Page 15: ...14 REPLACEMENT COMPONENTS Replacement components are listed below Please contact Controls Inc for details...

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