Controls G3-100-AS Product Manual Download Page 2

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TABLE OF CONTENTS

PRIOR TO STARTING ENGINE

…….

……………………………………………………………………….……………….…………...

REVIEW PANEL SETTINGS

PANEL OPERATION

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……………………………………….………………………………………….……………….....

MANUAL ENGINE START/STOP

AUTOMATIC ENGINESTART/STOP

ADDITIONAL GENERATOR INFORMATION

SLEEP MODE

MODULE CONNECTOR

…………………………………….…………………………………………………………….………………………

14 PIN MODULE CONNECTOR

PANEL CONNECTOR

…………………………………….…………………………………………………………….…………..………………

21 PIN ENGINE CONNECTOR

XCAN CONNECTOR

ENGINE ALARMS, CODES AND MESSAGES

……………………………………………………………………………......…..

ENGINE ECU ALARMS/DE-RATE/SHUT DOWNS
PANEL ALARM ANNUNCIATION AND CODE READER
PANEL INDICATION LAMPS
ACTIVE AND STORED ENGINE ECU CODES

CONTROL PANEL SPECIFIC ALARMS AND SHUT DOWNS

………………………………………….……….…

..10

CONTROL PANEL SPECIFIC SAFETY ALARMS

CONTROL PANEL ANALOG AND DIGITAL INPUTS

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ANALOG INPUTS
DIGITAL INPUTS
ANALOG INPUT OPTIONS
DIGITAL INPUT OPTIONS

CONTROL PANEL RELAY OUTPUTS

…………………………………………………………………..……………………….....…

RELAY OUTPUTS
RELAY OUTPUT OPTIONS

MENU SYSTEM

……………………………………………………………………………………………..…………………………………….……

MENU ACCESS, EXIT AND NAVIGATION

MENUS TO VIEW INFORMATION

MENUS TO CONFIGURE MODULE SETTINGS

Summary of Contents for G3-100-AS

Page 1: ...100 AS Revision 1 0 ______________________________________________________________________________________________________________________________________ Copyright Controls Inc P O Box 368 Sharon Cen...

Page 2: ...S 8 ENGINE ECU ALARMS DE RATE SHUT DOWNS PANEL ALARM ANNUNCIATION AND CODE READER PANEL INDICATION LAMPS ACTIVE AND STORED ENGINE ECU CODES CONTROL PANEL SPECIFIC ALARMS AND SHUT DOWNS 10 CONTROL PANE...

Page 3: ...d for the preheat function in the Output Configuration menu typically relay 1 or 3 CAN Configuration menu Function Description Default Value Source Address Match panel and ECU source address for prope...

Page 4: ...position 2 Engine Stop Turn key to off position Automatic Start Stop 1 Turn key to auto position 2 Close Remote Start input to ground to start engine 3 Open Remote Start input to stop engine Auto Sta...

Page 5: ...ep mode two minutes after being set in auto mode In sleep mode the display goes blank and the red lamp blinks once every ten seconds The engine ECU is also turned off Upon receiving a signal from the...

Page 6: ...8 J1939 Low 2 Relay 1 9 Relay 3 Common 3 Relay 3 10 Not Used 4 Relay 2 4 Common 11 Battery Positive 5 Relay 4 Crank Signal 12 Battery Negative 6 Relay 1 Common 13 Analog 1 Input 7 J1939 High 14 Remot...

Page 7: ...6 PANEL CONNECTORS Suggested 21 Pin Engine Connector Pin Function B Battery Positive E Battery Negative G Key On Power D Crank Signal V J1939 High U J1939 Low M Mill Lamp Signal X Digital Input 1...

Page 8: ...7 XCAN AC Connector DT04 4P Pin Function Pin Function 1 Battery 3 J1939 CAN Low 2 J1939 CAN High 4 Battery Mating Connector DT06 4S...

Page 9: ...es or shuts down the engine when it is not operating within normal parameters This includes more common shut downs like high engine temperature and low oil pressure but can encompass a large range of...

Page 10: ...the ability to check the engine ECU for all ACTIVE and STORED engine ECU codes These codes can be viewed via the Active Codes and Stored Codes menus In addition the control panel has its own Alarm Eve...

Page 11: ...re Alarm 15 0 100 PSI Low Oil Press Alarm 10 0 100 PSI Oil Press Alarm Delay 5 0 01 1 40 Sec Temperature Check Run Off Always Run Low Temp Pre Alarm 0 0 300 Deg F Low Temp Alarm 0 0 300 Deg F High Tem...

Page 12: ...ble Inputs not highlighted in bold need to be enabled in the Input Configuration menu to activate Analog Inputs Input Heading Default Connector Pin Analog 1 Function None 14 Pin 13 Digital Inputs Inpu...

Page 13: ...module using a standard Stewart Warner scale sender of 10 ohms 180 ohms 10 0 PSI and 180 150 PSI Sender ground must be common with battery negative 6 Oil Pressure bar Oil pressure in bar can be measur...

Page 14: ...or alarm conditions Run refers to when the engine is running Off disables the alarm conditions Always enables the alarm constantly regardless of engine state 2 Alarm Delay The time period after Sender...

Page 15: ...ay Functions A total of four relays can be assigned for different uses depending on application a None Assign to none when not used b Start Warning Relay will be active during auto start delay period...

Page 16: ...external audible alarm when an alarm condition is present Pressing the ENTER button will silence l Low Oil Press Alarm Relay closes if a low oil pressure shutdown is detected m Hi Coolant Temp Alarm...

Page 17: ...button to enter menu Press DOWN arrow button to reverse Exit Menu System Hold MENU button and press ENTER button To Change a Setting Press ENTER button to bring up brackets Press UP arrow button and D...

Page 18: ...vent Log View Last 32 ECU and Controller Alarms Engine Parameters View ECU Engine Information Load Torque Oil Temp etc Engine Identification Engine Model View Engine Serial View Module Information Con...

Page 19: ...3 Selection Multistate Speed 4 Selection 4 Engine Safety Configuration Sender Check Bypass Time Period Selection Fuel Level Check On Off Selection Low Fuel Level Pre Alarm Selection Low Fuel Level Ala...

Page 20: ...s Default 234 Engine Address Default 0 Oil Fuel Transmit Default Off 7 Auto Start Configuration Auto Start Delay Default 10 seconds Pre Heat Time Default 0 seconds Crank Time Default 10 seconds Crank...

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