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Manuale di Istruzione

Instruction Manual

27/10/2010

15-D0410-/Y -/Z Rev. 1 EN

1.1

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Summary of Contents for 15-D0410

Page 1: ...MANUALE DI ISTRUZIONI INSTRUCTION MANUAL 15 D0410 ELECTRO MECHANICAL SIEVE SHAKER...

Page 2: ......

Page 3: ...to remove the equipment from the shipping crate 21 3 3 Positioning of the unit and space requirements 23 3 4 Assembling the headframe 25 3 5 Electrical requirements 30 3 6 Electrical connections 31 4...

Page 4: ...ered to any other use must be considered as incorrect The manufacturer cannot be held responsible for damage caused by incorrect use of the machine The machine must not be tampered with for any reason...

Page 5: ...Double effect electro mechanical sieve x Suitable for up to 12 sieves 200 203 mm dia or 12 sieves 250 mm dia or 10 sieves 300 315 mm dia x Ergonomic and fast clamping system x Timer function included...

Page 6: ...1 EN 2 1 1 Icons appearing in the manual This icon indicates a NOTE please read thoroughly the items marked by this picture This icon indicates a WARNING message the items marked by this icon refer t...

Page 7: ...Manuale di Istruzioni Instruction Manual 15 D0410 Y Z Rev 1 EN 27 10 2010 3 1 2 Manual revision history Revision Date Change description Rev 1 27 October 2010 First manual release...

Page 8: ...equipment itself apart from the symbols indicated on the control panel also the following icons are used Symbol Description Mains switch O device not connected to the mains line I device connected to...

Page 9: ...side where the operator s controls and the display are located The operator is responsible for switching on the machine carrying out the operations for which the machine was designed and manufactured...

Page 10: ...ctrical modifications performed during and after the installation different than those described in this manual The unit is not designed to be used in an explosive atmosphere Any technical interventio...

Page 11: ...7 10 2010 7 The machine is equipped with the following devices to limit the residual risks in using it x Emergency button that allows stopping the machine in case anomalous conditions that may jeopard...

Page 12: ...on devices e g ear plugs or ear muffs Technical personnel Above listed areas Areas around compartments closed by removable panels Areas around compartments that contain electrical parts For continued...

Page 13: ...laced the protective devices are to be properly attached and tested Any manipulation of the safety devices endangers the operating personnel WARNING Raising and moving of the equipment must be perform...

Page 14: ...ing relevant tools keys These tools and keys are for use by maintenance personnel only Never leave the tools and keys attached to the unit as this may endanger operator safety After performing mainten...

Page 15: ...se of failure components may only be replaced by using original spare parts It is in the responsibility of the purchaser to ensure that fire prevention policies are properly implemented according to t...

Page 16: ...he end of its useful life Therefore at the end of its useful life the owner should dispose of the product in a suitable collection point for electrical and electronic products provided by the local au...

Page 17: ...ale di Istruzioni Instruction Manual 15 D0410 Y Z Rev 1 EN 27 10 2010 13 1 7 CE declaration This page shows a copy of the CE declaration The original is supplied with the equipment as a separate docum...

Page 18: ...Rev 1 EN 14 2 DESCRIPTION Refer to the following figures for main components identification Fig 2 1 Ref Description 1 External frame 2 Rubber spherical seat 3 Fast clamping system for sieves 4 Disk f...

Page 19: ...e di Istruzioni Instruction Manual 15 D0410 Y Z Rev 1 EN 27 10 2010 15 2 1 Identification plate The identification plate is located on the rear side of the control panel near the power cable socket Fi...

Page 20: ...d controls This chapter describes the commands and controls of the equipment Fig 2 3 Ref Description 1 Mains switch with pilot light on rear panel 2 POWER ON pilot light 3 START push button with lamp...

Page 21: ...version 15 D0410 15 D0410 Y 15 D0410 Z Sieves diameter Dia 200 203 mm Dia 250 mm Dia 300 315 mm Max number of sieves N 12 sieves bottom cover N 12 sieves bottom cover N 10 sieves bottom cover Max wei...

Page 22: ...pre installation all the pre installation phases are at the purchaser s charge and must be performed complying with the indications given below WARNING When operating with the covers open removed and...

Page 23: ...0 Y Z 150 Kg 900x700x1800 mm 1200 mm Use a proper fork lift with minimum fork length as above indicated to raise and move the wooden crate see figure below Fig 3 1 WARNING Raising and moving of the eq...

Page 24: ...aging material is damaged it should be kept until the unit has been mechanically and electrically checked If there is mechanical damage and or the contents are incomplete see the shipping list please...

Page 25: ...0 Kg Follow the instructions below to remove it from the shipping crate 1 Inspect shipping crate see NOTES above 2 Open the shipping crate 3 Cut and remove vacuum bag if present to expose the equipmen...

Page 26: ...is will void the warranty terms of the equipment WARNING Raising and moving of the equipment must be performed by people properly trained and equipped with suitable personal protection devices e g glo...

Page 27: ...h adequate lighting Parts used to build the machine and electrical electronics component are fire proof It is anyway the responsibility of the owner of the equipment to make sure that the installation...

Page 28: ...annot be considered responsible in case of injures to the operator or damages to the equipment if the above instructions are not duly followed If instead the unit was purchased with the optional base...

Page 29: ...ollowing procedure should be followed if the apparatus has been shipped with the frame dismounted from the base If the frame is already mounted to the base proceed to chapter 3 5 1 Remove the headfram...

Page 30: ...26 3 Check that the pins on the frame shown below are in the correct position to allow the correct assembly and then slide the frame into the two square holes in the base Fig 3 6 4 Insert the two side...

Page 31: ...dframe completely inserted align the two threaded rods with the holes in the sieve plate placing a washer between the nut and the plate on each rod as shown below Fig 3 8 6 Now place a washer and self...

Page 32: ...0 2010 15 D0410 Y Z Rev 1 EN 28 7 Repeat the same procedure on both rods Fig 3 10 8 Use the 19 mm spanner supplied to tighten the self locking nuts until the plate is firmly held to the rods Fig 3 11...

Page 33: ...0 Y Z Rev 1 EN 27 10 2010 29 10 Using the 5 mm Allen key supplied insert the frame fixing bolts on both sides of the machine Fig 3 12 Fig 3 13 11 If not removed before lift the machine from the pallet...

Page 34: ...equipment shall be connected to a proper earth system the efficiency of which shall be checked by qualified personnel Earth shall be via the power cable as specified above WARNING The general groundi...

Page 35: ...n Manual 15 D0410 Y Z Rev 1 EN 27 10 2010 31 3 6 Electrical connections Connect the mains cable to a suitable single phase socket panel see chapter 3 5 Fig 3 14 Refer to chapter 4 2 to turn ON the uni...

Page 36: ...y components are replaced the protective devices are to be properly attached and tested Any manipulation of the safety devices endangers the operating personnel WARNING Covers doors can only be remove...

Page 37: ...1 EN 27 10 2010 33 4 1 Mounting the sieves 1 Adjust the slides as per the diameter of the sieves to be used moving them the same distance from the centre of the plate use a 5 mm Allen key to loosen t...

Page 38: ...ual 27 10 2010 15 D0410 Y Z Rev 1 EN 34 2 To help in the correct adjustment of the slides on the sieve plate between the plate and the slides some reference notches have been made and these should be...

Page 39: ...Manual 15 D0410 Y Z Rev 1 EN 27 10 2010 35 3 When the slides are correctly positioned tighten the blocking bolts Fig 4 4 4 Move the upper blocking rod to its upper position by pressing the two side le...

Page 40: ...smallest at the bottom on the sieve plate using at least enough sieves to ensure their blockage in the sieve shaker Fig 4 6 6 The material to be examined should be placed in the upper sieve and close...

Page 41: ...truzioni Instruction Manual 15 D0410 Y Z Rev 1 EN 27 10 2010 37 8 Adjust the central knob to block the sieve pile Fig 4 8 9 Then turn the flange against the cross beam so as to lock the central knob F...

Page 42: ...its mains switch located on the rear panel of the equipment the switch itself and the red pilot light located on the front panel will illuminate Fig 4 10 2 Press the START push button to activate the...

Page 43: ...s are correctly placed and blocked in position on the shaker WARNING The noise level will vary depending upon the material being sieved In some cases sieving dry aggregates the noise level may be dist...

Page 44: ...ressing the EMERGENCY BUTTON located on the front panel Pressing the EMERGENCY BUTTON will de activate the power circuits of the equipment thus stopping the motor the START lamp will also turn OFF To...

Page 45: ...10 2010 41 4 4 Switching off the unit At the end of the working session turn OFF the unit by means of its mains switch located on the rear panel of the equipment the relevant lamp and the START lamp l...

Page 46: ...actions or maintenance performed by unauthorized people can void the warranty CONTROLS will not be responsible for maintenance and service actions performed by unauthorized people WARNING Before open...

Page 47: ...components may only be replaced by using original spare parts It is in the responsibility of the purchaser to ensure that fire prevention policies are properly implemented according to the CE provisi...

Page 48: ...on Clean the equipment and the sieves from residuals of aggregates Operator At the end of each working session General inspection Operator Weekly Check status of the emergency button Operator Weekly C...

Page 49: ...ruzioni Instruction Manual 15 D0410 Y Z Rev 1 EN 27 10 2010 45 5 1 1 Grease the ball of the base plate With a little brush grease the ball located below the base plate by using standard ball bearing g...

Page 50: ...27 10 2010 15 D0410 Y Z Rev 1 EN 46 5 1 2 Lubricate the block of the spherical seat Use a silicon spray to lubricate the contact area between the teflon blocks and the metal walls indicated below Fig...

Page 51: ...cking the vertical movement of the sive plate see chapter 5 2 1 Authorized service engineer Yearly Checking the play of the upper seating see chapter 5 2 2 Authorized service engineer Yearly Status of...

Page 52: ...the vertical movement of the sieve plate will affect the correct sieving action Therefore this movement should be checked periodically and corrected if necessary as described below with the use of a d...

Page 53: ...truction Manual 15 D0410 Y Z Rev 1 EN 27 10 2010 49 2 Eccentrically rotate the sieve plate simulating the sieving movement so as to reach fully the front position Fig 5 4 3 Zero the dial gauge Fig 5 5...

Page 54: ...5 6 5 Continue the rotation for approximately 180 until reaching the maximum height of the second cam 6 Read the displacement on the dial gauge it should be 2mm 0 3mm with respect to the zero positio...

Page 55: ...n the lower nuts the adjustment must be made by turning the nuts on either side the same number of times after adjustment check that distance shown in the diagram below are the same Fig 5 7 NOTE Do no...

Page 56: ...ay increase due to the wear of the two teflon pieces in the seating To check this play 1 Rotate the sieve plate to its fully forward position and fully backward position with respect to the machine ba...

Page 57: ...nger operator safety After performing maintenance repair make sure that all covers doors are properly closed and locked WARNING All safety devices must be functional at all times Damaged protective co...

Page 58: ...ce if necessary items 11 and or 12 of chapter 7 x Check the status of the START push button and relevant contact SB3 and replace if necessary items 2and or 4 of chapter 7 x Check the status of the STO...

Page 59: ...overs doors can only be removed opened by maintenance people by using relevant tools keys These tools and keys are for the use of maintenance people only Never leave them attached to the unit as this...

Page 60: ...R07 Contatto N C N C contact 1 8 D0410 R08 Selettore 2 posizioni Two position selector 1 9 D0410 R09 Relay Realy 1 10 D0410 R10 Timer Timer 1 11 D0410 R11 Pulsante di emergenza Emergency button 1 12 D...

Page 61: ...Manuale di Istruzioni Instruction Manual 15 D0410 Y Z Rev 1 EN 27 10 2010 57 7 1 7 2 1 2 3 6 10 4 5 9 11 13 7 8 12 14...

Page 62: ...Manuale di Istruzione Instruction Manual 27 10 2010 15 D0410 Y Z Rev 1 EN 58 7 3 16 15 17 18 19 20 21...

Page 63: ...Manuale di Istruzioni Instruction Manual 15 D0410 Y Z Rev 1 EN 27 10 2010 59 8 SCHEMATICS AND DRAWINGS 1 Electrical panel schematics...

Page 64: ...Manuale di Istruzione Instruction Manual 27 10 2010 15 D0410 Y Z Rev 1 EN 60...

Page 65: ...ICATION COMPONENT NAME COMPONENT DESCRIPTION FU1 LINE FUSES 2AT QF1 MAINS SWITCH HL3 MAINS ON PILOT LIGHT INSIDE THE MAINS SWITCH HL2 MAINS ON PILOT LIGHT ON FONT PANEL SB1 EMERGENCY BUTTON SB2 STOP P...

Page 66: ...Manuale di Istruzione Instruction Manual 27 10 2010 15 D0410 Y Z Rev 1 EN 62 Notes...

Page 67: ...Manuale di Istruzioni Instruction Manual 15 D0410 Y Z Rev 1 EN 27 10 2010 63 Notes...

Page 68: ...Manuale di Istruzione Instruction Manual 27 10 2010 15 D0410 Y Z Rev 1 EN 64 Notes...

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