Contrec 515 FA01 Operation Manual Download Page 32

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Installation & Maintenance

515 FA01 - 29 August 2021

Battery Replacement

INSTRUMENT MUST BE POWERED DOWN

1. Remove the top row of terminal blocks (19-36) Ethernet and RS232
cables if applicable.

2. Remove the two pan head machine screws on each side of the rear panel.

3. Withdraw the option card from the instrument.

4. Firmly press the battery holder tab to release the coin cell battery.

5. Identify the part number of the coin cell which is clearly marked on one
side of the cell.

6. Firmly press the replacement coin cell into the holder

7. Reverse steps 1-3 for re assembly.

Battery Type

Only the battery type and manufacturer stated below
should be used.

1. Instruments manufactured with issue 7 option card – CR2450N,
Manufacturer RENATA ONLY*

2. Conformal coated “C” version - Type BR2032, manufacturer Panasonic
ONLY.

3. Non Conformally coated versions :- BR2032, CR2032, Sony or
Panasonic ONLY.

*Issue 7 option card can be identified with 6 way (31-36) ORANGE relay
connector.

Summary of Contents for 515 FA01

Page 1: ...i Model 515 Flow Computer Operation Manual Application FA01 Add or Subtract Flow Computer for Volumetric Applications 29 August 2021...

Page 2: ...ct was in part provided by Red Hat and any express or implied warranties including but not limited to the implied warranties of merchantability and fitness for a particular purpose are disclaimed In n...

Page 3: ...andling electronic devices especially during servicing Once the unit is installed grounded and interconnected the chances of static damage are greatly reduced Voltage Hazard Before connecting power to...

Page 4: ...rical and Electronic Equipment By not discarding of this product along with other house hold waste you are preserving natural resources and reducing waste sent to landfill and incinerators Remove batt...

Page 5: ...Connection 10 Rear Panel Connections 10 Terminal Designations 11 Terminal Wiring Insulation 12 Relay Wiring 12 Mains Power Wiring 12 Inputs 13 Frequency Input Connection 13 Analog Input Connections 1...

Page 6: ...r 33 Printing Configuration Report 33 Upload and Clone of Application Software 33 Calibration Menu Tree 34 Instrument Settings 36 Units of Measurement 36 Parameters 37 Inputs 37 Outputs 43 Alarms 45 C...

Page 7: ...A Glossary Glossary 77 Appendix B Model Numbers Product Codes 79 Custom Version Codes 80 Application Information Code 80 Appendix C Ethernet Port Setup Ethernet Port 82 Connecting 515 Ethernet to Net...

Page 8: ...viii 515 FA01 29 August 2021...

Page 9: ...7 Internally Powered Voltage Transmitter 14 8 Externally Powered Current Loop 15 9 Internally Powered Current Loops 15 10 Logic Inputs Connection Diagram 16 11 Output 4 20mA Connection Diagram 17 12 O...

Page 10: ...x 515 FA01 29 August 2021...

Page 11: ...The 515 FA01 application pack is an add or subtract flow computer that is tailored specifically for volume measurement It can perform either addition or subtraction on two frequency inputs or on two a...

Page 12: ...ils Calculations The following equations identify the derivation of some of the displayed variables If your interest is more in the operation of the instrument you can skip this section and allow the...

Page 13: ...the input variables and the results of the calculations The instrument can be supplied with a real time clock for data logging of over 1000 entries of the variables as displayed on the main menu Main...

Page 14: ...thernet optional All types of ports can be used for remote data reading while RS 232 and RS 485 serial ports can be used for printouts and for uploading and downloading of the application software to...

Page 15: ...the download section of the Contrec website The program can be used to create a custom version of an existing application to be saved for backup purposes and or to generate a PDF of configuration repo...

Page 16: ...t This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual might cause harmful interference to radio communications...

Page 17: ...nufactured by Renata only For conformal coated C version type BR2032 manufactured by Panasonic only For non conformal coated versions type BR2032 and CR2032 manufactured by Panasonic or Sony Battery L...

Page 18: ...ven or none Stop Bits 1 or 2 Data Bits 8 Protocols ASCII Modbus RTU Modbus TCP IP Ethernet Port Printer Transducer Supply Voltage 8 to 24 volts DC programmable Current 70mA 24V 120mA 12V maximum Prote...

Page 19: ...ance or to clean an instrument suitable for return to a service centre for repair or inspection use only a damp cloth and mild detergent Do not use abrasive cleaners or high pressure water jets An ins...

Page 20: ...ow Figure 3 shows the connections on the rear panel of the instrument where relays 1 to 4 terminals 32 35 share a single Relay Common terminal 31 N B The 5 way relay terminal block is GREEN Figure 3 R...

Page 21: ...t ch 3 13 AINP4 Analog Input ch 4 Channel 2 Flow Input 14 Analog Input ch 4 15 Vo 8 24 volts DC output Overload protected 16 G DC Ground 17 Vi DC power input DC power in 12 28V 18 SH E Shield terminal...

Page 22: ...nductors only The maximum current must be 5A as stated in sec 2 Where circuits 35Vdc are connected UL CSA approved cabling with supplementary insulation 0 75mm 6A current capacity is sufficient Mains...

Page 23: ...r to Terminal Designations on page 11 for specific terminal numbers for this application Squarewave CMOS or TTL Open Collector Reed Relay Switch Coils with 15 mV minimum amplitude typical Namur Proxim...

Page 24: ...try 0 5 and 1 5 Volt Inputs For externally powered voltage transmitters connect each transmitter to a pair of input terminals as shown in Figure 6 Refer to Terminal Designations on page 11 for specifi...

Page 25: ...can be supplied by using a reduced voltage setting Connect internally powered current loops as shown in Figure 9 Figure 9 Internally Powered Current Loops Logic Input Connection These input s are des...

Page 26: ...ther or both can be used for 4 20mA or pulse outputs CAUTION Due to the dual purpose nature of the outputs take care not to set the output as an open collector pulse type signal when connected to a 4...

Page 27: ...onnection example for a pulse output Output channel 1 uses terminals 27 and 28 Output channel 2 uses terminals 29 and 30 Figure 12 Output Pulse Connection Diagram 18 DC supply 9 24V Load Shield 515 4...

Page 28: ...ypes to be connected to the control or alarm devices as shown in Figure 13 There is also an equipment failure alarm option This alarm can have normally closed open contacts which open close when the i...

Page 29: ...relay contacts against premature wear through pitting or SSR where specified against premature failure RC suppression networks consist of a capacitor and series resistor and are commonly available in...

Page 30: ...rmination requirements COM 2 RS 485 Port Option Up to 32 units can be connected to a common RS 485 bus Each unit has a unique address that the host computer uses to identify each instrument Figure 14...

Page 31: ...instrument end only This connection should be as short as possible and connected to the earthing point on the rear terminal at pin 18 Disconnection Device When powered from a mains supply this unit r...

Page 32: ...ttery 5 Identify the part number of the coin cell which is clearly marked on one side of the cell 6 Firmly press the replacement coin cell into the holder 7 Reverse steps 1 3 for re assembly Battery T...

Page 33: ...g instrument calibration This default total can be used in two ways The default variables come first in the sequence of totals and rates that are displayed with the front panel keys If the display tim...

Page 34: ...the printer option has been selected The printout is activated with a single press while the Total Reset function has different operation modes that are selectable during instrument calibration as fol...

Page 35: ...ite DISPLAY Description Options TOTAL1 Channel 1 total Hold the key to display accumulated total FLOW1 Channel 1 flowrate Hold the key to display peak value TOTAL2 Channel 2 total Hold the key to disp...

Page 36: ...reset or power on until the first averaging period has passed Data Logs The instrument will log the main menu variables if real time clock option is installed The logs are at fixed intervals of hours...

Page 37: ...alternate with the year in the bottom right hand corner Figure 15 shows how to display the logged data Figure 15 Logged Data Display Methods SET DISPLAY RESET 15 00 LH 006 16 01 15 00 LH 006 2019 LY n...

Page 38: ...when the instrument application software is initially loaded If the unit tag is not used the default tag UNIT will be used 16 15 EDITED 27 08 2019 The time and date when the calibration of the instru...

Page 39: ...els of access to the parameters as follows Not visible you cannot display or edit the parameter Display only you can display the parameter but you cannot change the setting Programmable you can change...

Page 40: ...sword protected parameters and you must use the CAL switch on Logic Input 4 to access the Cal switch protected parameters Use the following procedure to enter Calibration Set mode 1 Press to scroll to...

Page 41: ...ble parameters The instrument illuminates both the Cal and Set indicators 8 Edit the instrument parameters as required The programmable values are indicated by the flashing display To change a numeric...

Page 42: ...y such as the choices of ODD EVEN or NONE for the communications parity bit checking Press or to change the option You can scroll through the options in either direction to make a selection as shown b...

Page 43: ...ed and assigned to one of the 515 communication ports The prompt to hold the Reset key to print the configuration report HOLD RST CONFIG PRINT is found at the end of the Model Info menu described in M...

Page 44: ...CORR NO PTS FREQ01 FACT01 PULSE NPS COIL KFACT LINEAR NON LIN INP n OUT n AINP3 4 FLOW1 2 TYPE PT MIN PT MAX CUTOFF CORR NO PTS INP 01 OUT 01 FILTER 4 20 0 5 1 5V NON LIN LINEAR 4 20mA PULSE selectio...

Page 45: ...n to the main calibration menu Press at any I O assignment position to move to the next I O assignment in the submenu eg pressing on ALRM1 will move you to ALRM2 if it exists DISPLAY SET DATE FORM CLO...

Page 46: ...d or will be protected by the CAL switch if any instrument setting has an access level of CAL Switch Protected To edit the units the correct password must be entered or CAL switch used on entry to EDI...

Page 47: ...TM LOG SETUP TEST END Frequency Input 1 and 2 only applicable when Input Type is set to Frequency INPUT FLOW1 FINP1 FLOW2 FINP2 Frequency Input Channels 1 and 2 are assigned as the flowrate 1 and flo...

Page 48: ...tortion in the input readings of the rate The instrument has a digital filter that averages out these fluctuations As a guide to the degree of filtering to use the following table shows the response t...

Page 49: ...ter the frequency for this correction point The instrument uses linear interpolation between the correction points except that the correction factor for FREQ01 is used from 0Hz up to FREQ01 Similarly...

Page 50: ...value of the measured parameter in the assigned engineering units that corresponds to the maximum input signal level The maximum point is the same as the base value set at the minimum point plus the s...

Page 51: ...here is no filtering CORR AINP3 AINP4 Analog input non linearity can be corrected as follows LINEAR NON LINEAR to use the following linearity correction parameters Use or to select LINEAR orNON LINEAR...

Page 52: ...tered in ascending order The following diagram shows a 5 point linearised representation of the input for a hypothetical flowmeter The heavy black line represents the actual input from the flowmeter T...

Page 53: ...WIDTH OUTn The Output Pulse Width is available for viewing and editing only when the assigned variable is a total pulse output type Pulse output is usually used to drive remote counters Set the pulse...

Page 54: ...nt and Maximum Point are available for viewing and editing only when the assigned variable is a rate 4 20mA output type The output minimum value corresponds to the 4mA point and the output maximum val...

Page 55: ...Note If the alarm type is set to equipment alarm this relay assignment setting is ignored Press or to select the variable that is required as an alarm TYPE ALRMn The options available for alarm types...

Page 56: ...when the value of the variable falls below the alarm setpoint and deactivates when the value rises above the alarm setpoint plus the amount of the hysteresis setting if any For a band alarm the alarm...

Page 57: ...protocol to NONE Printer Protocol PRN is only available if the option with Real Time Clock is installed For the selected port press or to select the desired protocol BAUD COM n The Baud setting is th...

Page 58: ...values can be set as either floating point or long integer values Use or to select FLOAT or INTEGER RTU ADDR The Modbus RTU protocol address must be in the range of 1 to 247 When multiple instruments...

Page 59: ...st log entry is overwritten by the newest one for that time interval Also note that the totals are saved as accumulated totals The log parameters below also determine the number of records to be inclu...

Page 60: ...y occurs at 00 hours and 00 minutes on the first day of the year RESET LOGS Reset the logged data You may need to reset clear the logged data if you change the time log settings Press or to select YES...

Page 61: ...als are printed in addition to the non accumulated totals for printer protocol UNITS PARAMS INPUTS OUTPUTS ALARMS COMMS TM LOG SETUP TEST END SET UNITS PARAMS INPUTS OUTPUTS ALARMS COMMS TM LOG SETUP...

Page 62: ...Set mode EN ALL Timeout is enabled for all modes T OUT SEC The Display Timeout period defines the delay for the Display Timeout mode if it is enabled The display timeout period can be from 5 to 99 se...

Page 63: ...instrument displays the default English tags USER the instrument displays the user defined tags BACK L T OUT If the backlight timeout is enabled and there is no user activity any keys pressed for a p...

Page 64: ...keys to set the output state as follows PROCESS the output depends on the current values of the inputs and the calculations that the instrument performs For a pulse output such as a total the output p...

Page 65: ...r Supply is Low 21 The input and or output power supply voltage is too low ensure that a input power supply voltage is within the specified range b output power supply is not overloaded New Failed Bat...

Page 66: ...e for a parameter Therefore the instrument has set the default value Over Total Limit Maximum Set You have exceeded the maximum number of logging entries for the combined time bases The instrument has...

Page 67: ...r COM 2 RS 485 port on the rear panel optional or Ethernet optional The appropriate interface and protocols are selected during calibration COM 1 RS 232 Port The COM 1 RS 232 port provides communicati...

Page 68: ...ruments are connected they should be daisy chained in a multidrop configuration as shown in Figure 19 Up to 32 units can be connected to the interface at a maximum distance of 1200 metres Figure 19 RS...

Page 69: ...a simple ASCII terminal Modbus RTU Modbus RTU is an industry standard protocol which allows the instrument to be easily connected to computers running supervisory software systems The main advantage...

Page 70: ...the either accumulated or non accumulated resettable totals All logged records of the process variables contain the accumulated totals The log request is optional If the log request is not included o...

Page 71: ...TAL F C R DATAL F C R L F C R The components of the response message are as follows Header The format of the response header from the instrument is as follows The instrument Exception Status codes tha...

Page 72: ...ument response would be similar to the following Command Description RVA Return all variables RVD Return the default Total and Rate RV0 RV9 Return the specific variable The numbers relate to the posit...

Page 73: ...in the selected registers Clear Data Request Example The following message asks the instrument with address 001 to clear the logged data that the instrument stores Command Description RLH Return the n...

Page 74: ...the next enquiry If the instrument receives a request message in the correct format but for a non existent option it returns only the message header For example if the instrument received the followin...

Page 75: ...e One of four possible events can occur from the master s query If the slave device receives the query without a communication error and can handle the query normally it returns a normal response If t...

Page 76: ...egister 07 Read status register Obtain the content of 1 byte status register 16 Preset data register s Preset one or more 2 byte data registers Code Name Description 01 Illegal function The function c...

Page 77: ...sters represent different data types as specified in the tables I Integer 2 bytes Holding Register L Long Integer 4 bytes 2 registers P Programmable Format 4 bytes 2 registers The Programmable Format...

Page 78: ...ted resettable totals are required set register 37 to 06 All logged totals are the Accumulated values R P 3 Flowrate 1 R P 5 Total 2 R P 7 Flowrate 2 R P 9 Resulting Total R P 11 Resulting Flowrate R...

Page 79: ...rameters out of range 11 input is over limit 12 flow error detected 20 system failure 21 power supply is low 22 new or failed clock battery 23 to 29 reserved 30 alarm 1 active 31 alarm 2 active 32 ala...

Page 80: ...led by instrument operation 1 RTU controlled by Modbus register 46 B0 relay 1 LSB B1 relay 2 B2 relay 3 B3 relay 4 R W I 48 Reserved R L 51 to 99 Reserved R W P 101 Analog Inp 1 Raw analog input data...

Page 81: ...e list of report types is as follows REP 01 Hourly Logs Report REP 02 Daily Logs Report REP 03 Weekly Logs Report REP 04 Monthly Logs Report REP 05 Yearly Logs Report REP 06 Previous Day Hourly Logs 0...

Page 82: ...unit value Variable unit value etc Custom Footer Lines separation line Note that blank header and footer lines are not printed Docket Number The docket number that appears on the live data printout in...

Page 83: ...te Time Status Variable unit value example total as Accum only Variable unit value etc Custom Footer Lines separation line Log Report Printing As there is the likelihood that the reports can be of a c...

Page 84: ...example total as Accum only Variable unit value etc separation line Log No Data Not Available separation line Log No Date Time Status Variable unit value example total as Accum only Variable unit valu...

Page 85: ...th this printer to check for paper status before printing If a print is attempted but there is no paper the PAPER OUT message will be scrolled The instrument will continue to poll the printer for pape...

Page 86: ...Communications 76 515 FA01 29 August 2021...

Page 87: ...actor is a constant value associated with frequency type flowmeters It is a scaling factor used in calculations to determine flow rate Linear Correction A scaling of the input signal to represent the...

Page 88: ...78 515 FA01 29 August 2021...

Page 89: ...Electromechanical relays only 2 2 electromechanical and 2 solid state relays 3 Solid state relays only Power Supply U Inputs for 12 28VDC and 100 240 VAC 50 60Hz Previous Models A 110 120 VAC E 220 2...

Page 90: ...ode Identifies Distributor 00 Factory Default Application 01 Contrec Systems Pty Ltd Melbourne Australia 02 Contrec Limited West Yorkshire UK 03 04 Contrec USA LLC Pelham AL 35124 USA 05 Flowquip Ltd...

Page 91: ...indicates a generic analog input such as for density or level etc C indicates a user code input d indicates a density input F indicates a generic flow input such as for volume or mass etc H indicates...

Page 92: ...s Ethernet 515s are set as default to DHCP Dynamic Host Configuration Protocol which should allow your network router to automatically find and assign an IP address to the instrument providing there a...

Page 93: ...enter this into the Host Name IPv4 Address tab within DataMod s Modbus Connection Settings as per Figure 20 Ensure all other settings are correct as per the Datamod User Guide and the 515 Ethernet Gui...

Page 94: ...84 515 FA01 29 August 2021...

Page 95: ...48 new 55 battery replacement 22 battery type 22 baud rate 47 C CAL switch protected parameter 29 calculation mode 2 calibration backup reports 33 menu 34 set mode 30 view mode 30 cleaning 9 clock bat...

Page 96: ...t 48 format date 49 frequency input connection 13 front panel keys 24 LEDs 23 G glossary 77 H hardware connections 57 hourly logging 49 hysteresis alarm 46 I input 0 5V 14 4 20mA 15 connections 13 ana...

Page 97: ...ameter CAL switch protected 29 display only 29 not visible 29 password protected 29 programmable 29 parameters menu 37 parity bit 47 password protected parameter 29 peak flowrates 26 port assignment f...

Page 98: ...n tool 5 specifications 7 standards 6 status LEDs 23 stop bits 47 suppression interference 19 system errors 55 messages 55 warnings 56 T terminal designations 11 test menu 54 timeout mode 52 time 52 t...

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