Continental Refrigerator IO-240-A, Installation And Operation Manual

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xii IO-240 Series Engine Installation & Operation Manual
31 October 2011
Figure 3-12. Propeller Flange ................................................................................... 3-22
Figure 3-13. Exhaust Flange Dimensions ................................................................ 3-23
Figure 3-14. Standard Fuel Pump Installation .......................................................... 3-23
Figure 3-15. Standard Fuel Pump Adjustments ....................................................... 3-24
Figure 3-16. IO-240-B Altitude Compensating Fuel Pump Adjustments ................ 3-24
Figure 3-17. Throttle Lever Installation ................................................................... 3-25
Figure 3-18. Oil Cooler Adapter Connections ......................................................... 3-25
Figure 3-19. Oil Cooler Adapter Connections ......................................................... 3-26
Figure 3-20. Oil Cooler-Filter Adapter Connections ............................................... 3-26
Figure 3-21. IO-240-A Air Intake Flange ................................................................ 3-27
Figure 3-22. Alternator Connections ........................................................................ 3-27
Figure 3-23. Engine Mounts ..................................................................................... 3-28
Figure 3-24. Continental Motors Magneto Ignition Schematic ............................... 3-29
Figure 3-25. Champion (Slick) Magneto Ignition Schematic .................................. 3-29
Figure 3-26. Airframe Ignition Switch Connections to Magneto ............................. 3-30
Figure B-1. Torque Wrench ......................................................................................B-3
Figure B-2. Drive extensions ....................................................................................B-3
Figure B-3. Extension increases applied torque ........................................................B-4
Figure B-4. Extension decreases applied torque .......................................................B-4
Figure C-1. Right-hand-thread safety wire installation .............................................C-5
Figure C-2. Safety wire Patterns for Right-Hand Threads ........................................C-6
Figure C-3. Tab Washer Installation .........................................................................C-7
Figure C-4. Helical Coil Extraction Tool ..................................................................C-9
Figure C-5. Installing a Helical Coil Insert .............................................................C-10
Figure C-6. Rosan® Stud Removal Tool ................................................................C-12
Figure C-7. Rosan® stud removal tool installed on stud ........................................C-12
Figure C-8. Stud Sizes ............................................................................................C-13
Figure C-9. Minimum Material Thickness for Helical Coil insertion ....................C-14
Figure C-10. Rosan® Stud Installation Dimensions .................................................C-14
Figure C-11. Cotter Pin Installation ..........................................................................C-15
Figure C-12. Installing Hoses and Fittings ...............................................................C-19