Continental Refrigerator ContiTech Perma-Crimp PC150-1 Operator'S Manual Download

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PC150 Operators Manual

PC150 Component Identification

Double Angle Top Compression Ring

Double Angle Die Set

Double Angle Base Ring

Standard Compression Ring

Standard Die Set

Standard Pressure Plate

80 Ton Hydraulic Cylinder

Removable Pusher

Adjustable Ram
Retraction Stop

Micrometer

Calibration
Adjustment Screw

Power On/Off
Circuit Breaker Switch

Automatic Stop Switch

Manual Pneumatic
Start/Stop Switch

Oil Fill and Vent Plug

Do not operate the Continental ContiTech Perma-Crimp™ PC150 until you have read and fully understand this manual
and proper use of the crimper.

This manual is applicable to both the Perma-Crimp™ PC150-1(110V) and the PC150-2(220V)

crimpers. Crimpers are identical in componentry, crimping and calibration procedures. Note that the PC150-1 requires a 110V
electrical source and the PC150-2 requires a 220V single phase power supply.

Summary of Contents for ContiTech Perma-Crimp PC150-1

Page 1: ...2 PC150 Operators Manual 2 PC150 Operators Manual Perma Crimp Hydraulic Hose Crimpers PC150 Double Angle Die Crimper Operators Manual Including PC150 1 and PC150 2 www contitech us ...

Page 2: ...rd parts or equipment or to use different manufacturing specifications as necessary to meet the requirements of the buyer or the customer s application In such cases the buyer has sole responsibility to qualify the hose for the applications as necessary to ensure performance capability For guidance in the assembly of Continental ContiTech hose and couplings please refer to the Continental ContiTec...

Page 3: ...f Circuit Breaker Switch Automatic Stop Switch Manual Pneumatic Start Stop Switch Oil Fill and Vent Plug Do not operate the Continental ContiTech Perma Crimp PC150 until you have read and fully understand this manual and proper use of the crimper This manual is applicable to both the Perma Crimp PC150 1 110V and the PC150 2 220V crimpers Crimpers are identical in componentry crimping and calibrati...

Page 4: ...n the electric pump and fill if necessary to approximately 1 inches below the fill plug Only use ISO viscosity grade 46 hydraulic oil Step 4 Plug the PC150 1 110V crimper directly into a 15 amp wall outlet or plug the PC150 2 220V crimper directly into a 220V single phase 15 amp wall outlet Caution Do not run the crimper on an extension cord or from a portable power source as low voltage can damag...

Page 5: ...r will make contact with the automatic stop switch and will shut off the electric pump approximately 1 second after the die set has reached its fully closed position If the die set does not reach a fully closed position or the pump runs for significantly longer than 1 second after the die set is fully closed the crimper must be recalibrated Proceed to Step 4 Refer to Page 2 images of the PC150 for...

Page 6: ...pression ring The bottom Pressure Plate may be held in place with a set screw Access to this set screw is through the hole in the hand hazard decal Note The angles are not the same on standard and double angle dies and the standard compression rings are not interchangeable with double angle compression rings Step 2 Lubricate the contact surfaces of both the upper and lower compression rings and th...

Page 7: ...s the fitting Step 5 Slide the Pusher onto the cylinder stud and set the Micro Crimp Adjuster at the appropriate setting Step 6 Press and hold the Start Stop switch until the crimper shuts off Step 7 When the crimp cycle is complete check the fitting diameter to make certain that it is within the Continental ContiTech Crimp Specifications ...

Page 8: ... stop provides an automatic stop for straight fittings without the need to sight the alignment of the fitting on every crimp The adjustable retraction stop allows the operator to limit the retraction of the hydraulic ram at the point where the die set is open only enough to remove the hose and fitting assembly This feature can greatly speed up crimping on production jobs since the ram does not hav...

Page 9: ...e the closed diameter of the die The closed diameter is the die size stamped on the die ring Incorrect setting of the micrometer adjuster Check the Continental ContiTech Crimp Specification Manual for the correct settings Inadequate pump pressure Check oil level in the pump It should be 1f to 2 below the fill plug Replenish with ISO viscosity grade 46 hydraulic oil Inadequate lubrication of the di...

Page 10: ...50 50 Black 50 mm PC150 23 Yellow 23 mm PC150 56 Black 56 mm PC150 27 Brown 27 mm PC150 1 and PC150 2 dies 3 4 1 2 Double Angle Die Componets Part 1 Die ring pusher PC150 Die Ring 2 Die Fingers Varies with die set 3 Die Springs PC150 Die Spring 4 Die Screw PC150 Die Screw Double Angle Die Set Part Part SAP PC150 49 MM DS Die 49 mm 20294365 PC150 53 MM DS Die 53 mm 20294366 PC150 58 MM DS Die 58 mm...

Page 11: ...fects in workmanship or material If any product or part manufactured by CustomCrimp is found to be defective by CustomCrimp at its option CustomCrimp will either repair or replace the defective part or product and return via ground transportation freight prepaid This warranty does not cover any product or part which is worn out abused altered used for a purpose other than for which it was intended...

Page 12: ... PC150 Die retaining plate holds dies down 1 4 PC150 Pplate PC150 Pressure plate 1 5 PC125 150 Micrometer PC150 Micrometer 1 6 PC125 150 Red limit switch PC150 Limit switch 1 7 PC150 Cstop PC150 Coupling stop 1 8 PC125 150 Breaker switch PC125 150 White breaker switch 1 9 PC125 150 switch PC125 150 Pneumatic pendant switch 1 PC125 part replacement guide ...

Page 13: ...12 PC150 Operators Manual Notes ...

Page 14: ...PC150 Operators Manual 13 Notes ...

Page 15: ......

Page 16: ...technological trends such as function integration lightweight engineering and the reduction of complexity and offer a range of relevant products and services That way when you need us you ll find we re already there The content of this publication is not legally binding and is provided as information only The trademarks displayed in this publication are the property of Continental AG and or its af...

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