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C12-TON HAND HYDRAULIC

COMPRESSION TOOL

Form No.   1000026

C12-TON-B

Operating Instructions and
Parts List for:

Tech. Services: (800) 477-8326

Fax: (800) 765-8326

Order Entry: (800) 541-1418

Fax: (800) 288-7031

SPX Corporation
5885 11th Street
Rockford, IL 61109-3699 USA

Internet Address: 

http://www.powerteam.com

®

INTRODUCTION

The C12-ton compression tool was designed for installing tubular
compression accessories on stranded electrical conductors. Twelve tons
thrust can be developed by this hand-operated compressor.

The compressor piston can be adjusted to a position that will require a
minimum of hand pumping to compress an accessory.

Twisting the pump handle clockwise will advance the piston until the
lower die-half contacts the accessory to be compressed. Compression is
completed by pumping the pump lever. When the die-halves touch the
compression is complete.

The piston is retracted by pulling the trigger on the pump lever and
making another pumping stroke. It will retract only to the positions
previously set, thus minimizing the amount of pumping needed to
complete the next compression.

Note that all operating controls are located such that the operator need
not remove his hands from the tool.

THE C12-TON TOOL IS NOT TO BE USED FOR "HOT LINE" WORK.

SPECIFICATIONS

PUMP SECTION: 
SINGLE SPEED WITH MECHANICAL RAPID ADVANCE, 
PUMP OUTPUT .042 CU.IN. (.00069 LITER) PER STROKE.
HIGH PRESSURE RELIEF VALVE SET TO OPEN AT 10,400/10,000 PSI (716/689 BAR).
RESERVOIR CAPACITY, 4 7/8 CU.IN. (.08 LITER).
USABLE OlL, 3 3/4 CU.IN. (.06 LITER)
OIL TYPE USED, AMOCO RYKON MV.
HANDLE EFFORT, 4 1/8 LBS. (1.87 KG) PER 1000 PSI (68.9 BAR)

TOOL SECTION: 
1.813 (4.605 CM) DIA.RAM, .912 (2.31 CM) STROKE WITH DIES.
REQUIRES 2.35 CU.IN. (.038 LITER) OIL MINIMUM.

CRIMPING FORCE, 26,332 LBS. (11,944 KG) 

AT 10,200 PSI (702 BAR) 
(13.1 TONS U.S., 11.89 TONS METRIC) 
TOTAL WEIGHT, 13.6 LBS. (6.16 KG).

CRIMPING CAPACITY: 
NO.6 THRU 750MCM CU, 500MCM AL. 
(3 THRU 379.5 SQ.MM.CU, 253 SQ.MM.AL)

Sheet No.

1 of 6

Rev

Date: 09 Feb 2004

Litho in USA

WARNING

Summary of Contents for POWER TEAM C12-TON

Page 1: ...y pulling the trigger on the pump lever and making another pumping stroke It will retract only to the positions previously set thus minimizing the amount of pumping needed to complete the next compression Note that all operating controls are located such that the operator need not remove his hands from the tool THE C12 TON TOOL IS NOT TO BE USED FOR HOT LINE WORK SPECIFICATIONS PUMP SECTION SINGLE...

Page 2: ...jury and or infection Exercise caution to avoid the risk of fire An incomplete crimp can cause a fire Use proper die connector and cable Improper combinations can result in an incomplete crimp This tool is not insulated When using this unit near energized electrical lines use proper personal protective equipment This tool is intended for two handed operation Maintain a firm grip on both handles du...

Page 3: ...the valve will cause an audible click and a pronounced difference in the feel of the pumping To retract the ram open the compressor handles hold the pressure release trigger down and close the handles firmly to push in the pressure release plunger The ram will retract to the pre selected position If the die opening must be increased further use same procedure as above and while the trigger is held...

Page 4: ... Service should be performed by adequately trained personnel in repair shops under clean conditions For those owners having adequately staffed repair facilities a hydraulic seal replacement kit No 3 3554 containing O rings gaskets etc needed for one complete replacement of hydraulic seals in the compressor Include compressor serial number when ordering all parts To replace the seals it is necessar...

Page 5: ... full the ram is likely being held by a deformed washer A small amount of leakage is desirable around the ram pump plunger and pressure release valve plunger to lubricate these parts If enough leakage occurs to cause the oil to run the packing should be replaced If rotating the reservoir handle will not advance the ram to within a half inch of closing the dies additional oil is needed in the compr...

Page 6: ...Rubber Covering Cap 18 3 1197 1 Piston Reservoir 19 3 5071 1 Rubber Covering Cylinder 20 3 1201 1 Cap Reservoir 21 5 1260 1 Quad Ring 1 5 8 x 1 7 8 x 1 8 22 3 1195 1 Cylinder Assembly 23 5 1263 1 O Ring 24 5 1259 2 Screw 10 24 x 1 4 SHCS 25 12356 2 Washer Tooth Int 37 x 20 26 3 1214 1 Ring Back up 27 3 1193 1 Ram Assembly 28 3000094 1 C Head Assembly Coated ITEM NOT SHOWN 2000147 1 Bag Nylon Carry...

Page 7: ... 5 4 A A B B C C 1 3 1246 1 Lever 2 3 1248 1 Striker Release 3 3 1249 1 Shaft 4 3 1250 2 Bushing Lever 5 3 1251 1 Pin Plugger 6 3 1252 1 Spring Striker 7 3 1253 1 Trigger 8 3 1254 1 Covering Rubber Lever 9 5 1265 1 Pin 10 5 1269 1 Pin 11 5 1270 1 Pin 12 5 1271 1 Pin Item Part No Item Part No No No Req d Description No No Req d Description LEVER ASSEMBLY 3 1192 ...

Page 8: ...rimped 3 5 0662 1 Screw Set 4 3 1239 1 Spring 5 5 1265 1 Pin Driv lok 6 3 1238 1 Pin Die Retaining Item Part No Item Part No No No Req d Description No No Req d Description Operating Instructions and Parts List Form No 1000026 Back sheet 4 of 6 PARTS LIST C HEAD ASSEMBLY 3000094 ...

Page 9: ...r Screen 6 3 1219 1 Plunger Pump 7 3 1220 1 Spacer Packing 8 3 1221 1 Ring Packing 9 3 1222 1 Plunger Release 10 3 1223 1 Nut Plunger 11 3 1225 1 Screen Intake 12 3 1226 1 Spring Compression 13 3 1227 1 Washer Nylon 14 3 1228 2 Washer 15 3 1229 1 Spring Compression 16 3 2716 1 Valve Assembly HP Relief 17 10377 1 Ball 18 10423 1 Ball 19 14763 1 O Ring 20 10375 1 Ball 21 10268 1 O Ring 22 10374 1 Ba...

Page 10: ...N A A B B A A SECTION B B 3 4 1 10 Operating Instructions and Parts List Form No 1000026 Back sheet 5 of 6 PARTS LIST H P RELIEF VALVE ASSEMBLY 3 2716 RAM ASSEMBLY 3 1193 1 3 1239 1 Spring 2 3 1240 1 Rod Spring 3 3 1241 1 Pin Retaining 4 3 1242 1 Shaft Release 5 3 1243 1 Ram 6 3 1244 1 Spring 7 3 1245 1 Support Spring 8 5 1266 1 Ring Retaining 9 5 1267 1 Pin Roll 10 5 1269 1 Pin Roll Item Part No ...

Page 11: ... Item Part No Item Part No No No Req d Description No No Req d Description 1 3 2 A A A A 1 2 Note Use 5 2840 Adhesive to fasten spacer in place Spacer must not project above O D Parts must be clean dry and free of grease and oil prior to applying adhesive Operating Instructions and Parts List Form No 1000026 PARTS LIST Sheet No 6 of 6 Rev Date 09 Feb 2004 RESERVOIR HANDLE ASSEMBLY 3 1196 RESERVOIR...

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