Continental Heating & Cooling CHMF 150, Installation And Operating Instructions Manual

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TABLE OF CONTENTS
1.0
INSTALLATION OVERVIEW 3
2.0 INTRODUCTION 4
2.1 DIMENSIONS 5
2.2 GENERAL INSTRUCTIONS 5
2.3 GENERAL INFORMATION 7
2.3.1 FEATURES 7
2.3.2 HEATING SPECIFICATIONS 7
2.3.3 ELECTRICAL SPECIFICATIONS 7
2.3.4 OPTIONAL MODULES 7
2.3.5 APPLICABLE STANDARDS 7
2.3.6 CALIFORNIA PROP65 7
2.4 RATING PLATE INFORMATION 7
3.0 INSTALLATION PLANNING 8
3.1 LOCATION AND CLEARANCES 8
3.2 OUTSIDE COMBUSTION AIR 8
4.0 UNCRATING AND ASSEMBLY 10
4.1 CRATED UNIT CONTAINS 10
4.2 RECOMMENDED STEP 10
4.3 REMOVAL OF FURNACE FROM BASE OF SKID 11
4.4 CONFIGURING CHMF150/200 AS LEFT OR RIGHT "RETURN AIR” (RA) 12
4.5 MOUNT MAIN ELECTRICAL HARNESS TO FURNACE 12
4.6 MOUNTING PRIMARY AIR CONTROL 13
4.7 SECONDARY AIR TUBES 14
4.8 DOOR HANDLE INSTALLATION 16
5.0 CONFIGURATION OF LEFT AND RIGHT RETURN AIR WITH OTHER HYBRID MODULES 17
5.1 HYBRID CHMF150/200 AS A "ADD ON" TO EXISTING FURNACE 18
5.2 HYBRID CHMF150/200 AS A “STAND ALONE” WOOD FURNACE 23
5.3 HYBRID CHMF150/200 AS A COMBINATION “WOOD/OIL” FURNACE 25
5.4 HYBRID CHMF150/200 AS A COMBINATION “WOOD/ELECTRIC” FURNACE 33
5.5 HYBRID CHMF150/200 AS A “WOOD/OIL/ELECTRIC” FURNACE 36
6.0 PLENUM AND VENTING INSTALLATION/CLEARANCE TO COMBUSTIBLE MATERIALS 37
6.1 FLUE / CHIMNEY FOR CHMF150/200 IN CONFIGURATIONS 37
6.1.1 CONTROLLING DRAFT 37
6.2 VENTING CONFIGURATION FOR WOOD/OIL COMBINATION FURNACE 38
6.3 GENERAL PLENUM AND DUCTING - MINIMUM CLEARANCE TO COMBUSTIBLES 40
6.3.1 CHMF150 SHIELDING SPECIFICATIONS 40
6.3.2 CHMF200 SHIELDING SPECIFICATIONS 41
6.4 FLUE CONFIGURATION FOR "ADD ON" FURNACE CONFIGURATION 42
6.4.1 CONTROLLING DRAFT 42
6.4.2 MEASURING DRAFT 43
6.5 CONNECTING DUCTWORK/PLENUMS BETWEEN “ADD ON” FURNACE AND ORIGINAL FURNACE 43
6.6 EMBER STOP 44
6.7 CONNECTING A CHMF FURNACE SYSTEM TO AIR CONDITIONING 45
6.7.1 SEASONAL DAMPER POSITIONS 46
6.7.2 DIMENSIONAL CONSIDERATIONS FOR BYPASS DUCT 47
6.7.3 INTERLOCKING DAMPER POSITIONS TO THE PRIMARY AIR CONTROL OF THE WOOD FURNACE 47
7.0 ELECTRICAL CONNECTIONS AND SCHEMATICS 49
7.1 LOW VOLTAGE WIRING - THERMOSTAT 49
7.2 THERMOSTAT LOCATION 49
7.3 BLOWER BOX WIRING CONNECTIONS 49
7.3.1 SELECTING AIR CONDITIONING BLOWER SPEEDS 50
7.4 ELECTRIC SCHEMATICS - GENERAL HARNESS LAYOUT 52
7.4.1 GENERAL HARNESS LAYOUT: ALL CONFIGURATIONS 52
7.4.2 GENERAL HARNESS LAYOUT: WOOD/”ADD ON” CONFIGURATION INCLUDING CONTINENTAL WOOD/GAS COMBO 53
7.4.3 GENERAL HARNESS LAYOUT: WOOD CONFIGURATION 54
7.4.4 GENERAL HARNESS LAYOUT: WOOD/OIL CONFIGURATION 55
7.4.5 GENERAL HARNESS LAYOUT: WOOD/ELECTRIC CONFIGURATION 56
7.4.6 GENERAL HARNESS LAYOUT: WOOD/OIL/ELECTRIC CONFIGURATION 57
7.5 ELECTRIC SCHEMATICS - CONTROL WIRING WITHOUT AIR CONDITIONING 58
7.5.1 CONTROL WIRING WITHOUT AIR CONDITIONING: ALL CONFIGURATIONS 58
7.5.2 CONTROL WIRING WITHOUT AIR CONDITIONING: “ADD ON” FURNACE CONFIGURATION 59
7.5.3 CONTROL WIRING WITHOUT AIR CONDITIONING: WOOD FURNACE ONLY CONFIGURATION 60
7.5.4 CONTROL WIRING WITHOUT AIR CONDITIONING: OIL FURNACE CONFIGURATION 61
7.5.5 CONTROL WIRING WITHOUT AIR CONDITIONING: ELECTRIC FURNACE CONFIGURATION 62
7.5.6 CONTROL WIRING WITHOUT AIR CONDITIONING: OIL/ELECTRIC FURNACE CONFIGURATION 63
7.6 ELECTRIC SCHEMATICS - CONTROL WIRING WITH AIR CONDITIONING 64
7.6.1 CONTROL WIRING WITH AIR CONDITIONING: “ADD ON” FURNACE CONFIGURATION 64
7.6.2 CONTROL WIRING WITH AIR CONDITIONING: WOOD FURNACE ONLY CONFIGURATION 65
7.6.3 CONTROL WIRING WITH AIR CONDITIONING: WOOD/OIL FURNACE CONFIGURATION 66
7.6.4 CONTROL WIRING WITH AIR CONDITIONING: WOOD/ELECTRIC FURNACE CONFIGURATION 67
7.6.5 CONTROL WIRING WITH AIR CONDITIONING: WOOD/OIL/ELECTRIC FURNACE CONFIGURATION 68
7.7 ELECTRIC SCHEMATICS - MAIN CONTROL HARNESS 69
8.0 GENERAL OPERATING INSTRUCTIONS 71
8.1 OPERATION FOR HIGHER EFFIECIENCY AND LOWER EMISSIONS 71
8.2 SMOKE AND CARBON MONOXIDE EMISSIONS AND MONITORS 71
8.3 CONTROL SYSTEM - WOOD FURNACE 72
8.3.1 POWER OUTAGE OPERATION 73
8.4 CONTROL SYSTEM - SECONDARY FURNACE "ADD ON", "WOOD/OIL", "WOOD/ELECTRIC", "WOOD/OIL/ELECTRIC"
CONFIGURATIONS
73
8.5 CONTROL SYSTEM - SUMMER FAN/CONTINUOUS FAN/HRV’S 74
8.6 OPERATING SOUNDS AND SMELLS 74
8.7 STARTING A FIRE 75
W415-1506 / A / 12.04.15
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