Contex SD 3600 series Technical Service Manual Download Page 1

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Technical Service Guide

for SD3600

FSM/TSG/001 (1.3)

Summary of Contents for SD 3600 series

Page 1: ...Technical Service Guide for SD3600 FSM TSG 001 1 3 ...

Page 2: ...sion table 1 0 Original Issue of Document December 15th 2011 CDM 1 1 Review updates January 17th 2012 CDM 1 2 Error code list updated January 19th 2012 CDM 1 3 Spare Part list corrected May 16th 2012 CDM ii ...

Page 3: ...nical evaluation This restric tion does not limit the Recipients right to use information contained in the data if it is obtained from another source without restriction Document Title NA53A Technical Service Guide Doc No FSM TSG 001 Prepared by CDM Authorized by JR Distribution Tegningsarkiv Svendborg Issue revision date 1 3 16 May 2012 Scanners covered by this Service Guide NA52A SD3600 iii ...

Page 4: ...ror codes displayed on Keypad 3 4 Banding Problems 3 5 Image Quality Problems 3 5 Stitching Problems 3 6 Part Replacement 4 8 Identifying parts 4 10 Part list 4 11 Power Supply SMPS 4 12 LHS Cover 4 13 Scanner Controller Board SULG 4 14 Stepper Motor Assy 4 16 Tacho Sensor 4 17 Paper and Lid Sensors 4 18 Complete CIS Unit 4 19 Power Entry Module 4 20 USB Cable 4 21 RHS Cover Keypad 4 22 Damper for...

Page 5: ...rameter block B 4 Appendix C C 1 Scanner Terms C 2 Appendix D D 1 Error Codes D 2 Appendix E E 1 Scanner License system General E 2 Main Board Replacement E 3 Temporary Board switch E 8 Problem with Activation E 8 ...

Page 6: ...vi ...

Page 7: ...Introduction ...

Page 8: ...1 2 Introduction Introduction to CIS Technology CIS Element CIS Element Design Focus Light Example of a CIS Element Contact Image Sensor ...

Page 9: ... monochrome sensors The purpose of the lens is to channel the light from the pixels on the image to the sensors There is no magnifi cation in the lens 1x1 The LED s flash one at a time capturing one color at a time Due to the very short focal length the focus depth is limited The original has to be in contact with the surface of the glass plate in order to be in focus CIS Element Design ...

Page 10: ...1 4 Introduction ...

Page 11: ...Design Design ...

Page 12: ...2 6 Design Design Electronics Block Diagram Wiring Diagram Circuit board layout s CIS Unit Construction ...

Page 13: ... driver SULG Paper sensorx 3 Stepmotor Power Supply SMPS Lid sensor Tacho sensor Keyboard 8 buttons Block Diagram NA53A USB2 Client AUX USB2 Client Inter connection board J4 J3 J13 J9 J12 J7 J8 J2 J5 Power Entry module J11 J10 A B C D E 100V 220V Block Diagram ...

Page 14: ...2 8 Design Wiring Diagram ...

Page 15: ... 2 9 Design Power Supply layout with measuring points SMPS CN2 GND pin 1 2 pin 3 4 24V 2V CAUTION DOUBLE POLE NEUTRAL FUSING CAUTION Keypad ...

Page 16: ...2 10 Design J8 Powersupply J3 Motor J2 USBJ 5 AUX J4 Sensors J7 Keypad J13 CIS element E J14 CIS element A J12 CIS element D J11 CIS element C J10 CIS element B Scanner Controller Board Layout SULG ...

Page 17: ...g The CIS unit is factory mounted and must not be Disassembled further than replacing Scanner Control Unit Paper Lid sensors Glass plate and USB cable Ignoring this warning may cause failures that can not be corrected in the field CIS Unit Construction ...

Page 18: ...2 12 Design ...

Page 19: ...Troubleshooting Troubleshooting ...

Page 20: ...fore replacing any electrical parts such as SUx Scanner Control Unit or the CIS Unit the parameter block should be erased and the scanner calibrated This will solve the problem in most cases especially if the reported problem is about image quality or identifying the calibration sheet The Pressure Rollers and the Glass Plate should also be inspected for wear and tear ...

Page 21: ...em Check your Scan Application and fix Erase parameter block Do steaks appear in the scan Are there banding matching the CIS modules Clean Scanner inspect SM sheet and run SM The scanner is working Still Streak banding Make SCANdump Can the scanner be calibrated Does CIS Modules flash when opened all Can Paper be loaded Check sensors by blocking one by on RGB Does corresponding color light up Chec...

Page 22: ...s indicated by a flashing Diagnostic Indicator The error may be identified by an Error Code Number being displayed on the screen and or by the following combinations of flashing F indicators on the Operator Panel See Appendix D for error code description 1 x F 2 x F means that the Paper Indicator flashes 1 2 times every time the Diagnostic Indicator is turned ON F F means that both indicators are ...

Page 23: ...ken as a defect on the scanner where it is actually a limitation of the used technology Due to the very short distance from sensor to surface of the original also called Focal Length we also have a very short Focus Depth meaning if the original is NOT in contact with the glass plate it is very likely to be out of focus Banding Problems Image Quality Problems ...

Page 24: ...the original The streaks are often a darker shade of color Streaks that run in scan direction that are color depen dent or a lighter shade of the color are often related to the calibration Dust that was present in the scanner during calibration but has been cleaned away since Dust Problems Other issues could be that the scanner simply needs to be calibrated either because the pa rameter block has ...

Page 25: ...Part replacement ...

Page 26: ...IS unit complete Scanner Control Board not included Scanner Control Board SULG Power Supply SMPS Stepper Motor Assy Paper Lid Sensor Tacho Sensor USB Cable Harness RHS Cover and Keypad Power Entry Module Mechanics LHS Cover Torsion Damper Pressure Rollers Damper Assy for CIS Bridge ...

Page 27: ...aight Angled Torx 20 Straight Angled Wrench 7 0 mm Note Before replacing any electrical parts such as SUx Scanner Control Unit or a Cameras try calibrating the scanner in order to get the scanner to recreate the content of the parameter block This will solve the prob lem in most cases ...

Page 28: ...4 10 Part replacement Identifying parts ...

Page 29: ...02 Complete CIS Unit excl mainboard N A 5231D001R01 IBCA Interconnection board C keypad 2 04 0007S050R0 Power Entry Module 2 05 0090B087R01 USB cable connector 1 02 5398A005 RHS Cover Assy Contex incl Keypad 2 06 5398A006 Damper Assy for CIS Bridge 3 01 5398A004 Pressure Rollers 5 pcs 1 03 5398A007 LHS End Cover N A 0601A005R01 Castors 4 psc N A 5398A011 Basket Assy Consumables 3 03 5398A008 Glass...

Page 30: ...2 2 Disconnect ribbon cable for keypad 3 3 Remove screws Torx 10 1 1 Remove Screws Torx 20 and gently remove cover Turn the off scanner and disconnect the power cord Prerequisites CAUTION THE POWER SUPPLY IS DOUBLE POLE NEUTRAL FUSING Caution ...

Page 31: ... 4 13 Part replacement 4 4 Lift out Power Supply 5 5 Disconnect cables x2 Replace the Power Supply Board and reverse the steps LHS Cover 1 1 Remove screws and Cover 6 ...

Page 32: ...ler Board SULG Turn the off scanner and disconnect the power cord and tilt open the CIS bridge Prerequisites 1 1 Remove screws marked S1 Torx 10 2 Open the CIS unit 2 1 Disconnect cables 2 Release lock A on ribbon cables and pull out cable ...

Page 33: ...everse the steps 5 1 Make sure that the plastic insulation strip correctly is positioned correctly under the controller board Since the scanner have a new Controller board it will boot up as Not Activated See Appendix E for further instructions on how to reactivate the scanner Post actions 4 ...

Page 34: ...d tilt open the CIS bridge Lift out Power Supply do not remove completely see page 4 8 Prerequisites 1 1 Disconnect Motor cable 2 Remove Screw and ground cable 2 Release Belt tension 1 Loosen screw don t remove 2 Push tension wheel upwards and tighten screw again 3 1 Remove screws and motor Replace the Motor and reverse the steps 4 ...

Page 35: ... disconnect the power cord and tilt open the CIS bridge Remove RHS cover see page 4 8 Prerequisites 1 1 Disconnect Sensor cable 2 1 Loosen screw don t remove 2 Remove Tacho wheel 3 1 Release lock taps and remove sensor Replace the Sensor and reverse the steps 4 ...

Page 36: ... Load and Paper sensor 1 Remove screws and roller cover If replacing the Exit sensor or the Lid Sensor you will need to open the CIS unit See page 4 10 2 For Lid and Exit sensor 1 Open CIS unit see page 4 10 2 Remove screws and roller cover 3 1 Disconnect the Sensor cable 2 Remove the screw and Sensor Replace the Sensor and reverse the steps 4 ...

Page 37: ...Lift out Power Supply see page 4 8 Prerequisites 1 1 Un clip the USB cable 2 Un clip the Keypad cable 3 Un clip the Power cable 4 Un clip the Motor cable 4 1 Lift out CIS unit 3 1 Disconnect the Sensor cable 2 Guide the cable back into the CIS unit Replace the CIS unit and reverse the steps Remember to Run a full Calibration on the scanner 4 ...

Page 38: ... Turn the off scanner and disconnect the power cord Remove RHS cover see page 4 8 Prerequisites 2 1 Push lock flaps in on both sides and push module out though the back 1 1 Remove cables Replace the Power Entry Module and reverse the steps 3 ...

Page 39: ... 10 Lift out Power Supply see page 4 8 Prerequisites 1 1 Disconnect USB cable 2 Un clip cable throughout the CIS unit 3 1 Remove clip by sliding it upward 2 Push USB connector and cable out though the back 2 1 Un clip the USB Cable and pull it gently out of the CIS bridge Replace the USB Cable and reverse the steps 4 ...

Page 40: ...wer cord Open CIS Unit see page 4 10 Lift out the Power supply see page 4 8 Prerequisites RHS Cover Keypad 3 1 Unplug the Ribbon cable for the keypad 2 Pull the cable out though the side cover 2 2 Disconnect ribbon cable for keypad Replace the Replace the RHS cover keypad and ribbon cable and reverse the steps 4 ...

Page 41: ...isconnect the power cord Open CIS Unit see page 4 10 Remove LHS Cover see page 4 9 Prerequisites 2 1 Loosen screws to release clamp 1 1 Remove Spring Replace the Damper Assy and reverse the steps Don t forget to tighten the Clamp 3 1 Remove knots and pull out Damper Assy 4 ...

Page 42: ... the power cord and tilt open CIS bridge Prerequisites 1 1 Remove Screws Torx 10 2 Pull Roller Cover sheet out through the back 2 1 Gently pull the Pressure Roller out repeat for all 5 Replace the Pressure Rollers and reverse the steps Don t forget to calibrate the scanner 3 ...

Page 43: ...Appendix A WIDEsystem service ...

Page 44: ...Serial no Post Replacement 2 Operator Panel LED Test Electrical Post Replacement 5 Lamp On Off Image Quality Electrical Post Replacement 6 Motor Test Electrical Post Replacement 9 Oscilloscope View Image Quality Post Replacement 11 Manual Camera alignment Stitching Image Quality 12 Manual Scaling Image Quality Post Replacement 20 Streak Noise Test Image Quality 28 Adjust ATAC Sensors Paper Path Ha...

Page 45: ...rvice module default to the first tab Paper Path Handling A password is required Getting access to the Service module in WIDEsystem is done by clicking on the logo in top left hand corner of WIDEsystem and selecting Service ...

Page 46: ...nal Guide Sensor Test Test 46 Paper Sensor Test Checking all the sensor s in the paper path Test 30 Calibrate ATAC The Guide plate will start to move up and down a couple of time to evaluate and calculate the correct current level ...

Page 47: ...nt Provides you with a live image of what the CIS elements are looking at Light Profile Uncorrected light profile shows the raw data from the CIS module Corrected light profile shows the calibrated data Tab for test related to Image Quality ...

Page 48: ...sure in Nextimage compare and adjust The correction is done in of the deviation Test 11 Stitching Vertical Align Allow you to adjust either Alignment or Stitching between 2 Camera s modules 1 Select Alignment or Stitching 2 Select the transition area AB BC 3 Use the arrows to either increase or decrease the value ...

Page 49: ...oise Test This test is very useful if there are image quality issues such as streaks throughout the scan scan direction It can be determined if the streaks are dust that are 1 present in the scanner Dark streak that goes below the average line 2 it has been present during Scanner Maintenance White streak that goes above the average line Insert SM calibration sheet when asked ...

Page 50: ...est 2 LED Test The LED s on the Operators panel will flash one at a time Test 45 Operator Panel Key Test Each key will get a green check mark once they have been activated Tab for test related to Electrical components ...

Page 51: ... A 9 Appendix A Test 6 Motor Test The direction and the speed of the mo tor can be controlled Test 31 Lamp and Fan Test The status of the fan and the lamp Car tridge can be checked ...

Page 52: ...A 10 Appendix A Test 43 Restore Calibration and Statis tics Test 42 Backup Calibration and Statistics Tab for test related to Electrical components ...

Page 53: ... A 11 Appendix A Test 44 License System Tab for test related to Part replacement Test 1 Scanner Information ...

Page 54: ...A 12 Appendix A ...

Page 55: ...Appendix B Firmware download ...

Page 56: ... computer that will be used for the firmware download needs to have WIDEsystem installed Example of firmware file The name on the downloaded file will change according to the firmware version 2 Follow the instructions in the Scanner Firmware Wizard 1 Execute the file 3 Do not turn power of to the scanner or the PC during Firmware upgrade process ...

Page 57: ...click next 4 Select the scanner that you wish to upgrade and click next 6 The Firmware program vill now un pack download and activate the firm ware in the scanner 7 The scanners firmware has now been updated Don t forget to calibrate the scanner ...

Page 58: ...load the latest Firmware from www contex com Identify the scanner model and download The computer used for the firmware download needs to have WIDEsystem installed 4 1 Click on the Contex icon 2 Select Advance Mode 5 1 Click on the Contex icon 2 Select Erase Parameter Blocks Follow step 1 through 3 in upgrading firmware ...

Page 59: ...ick OK to let the scanner reboot 6 1 Click YES to confirm that you want to Erase the Parameter Bock Only Data that can be restored by a Calibration will be Erased 8 1 Click on the Exit The scanner now needs to be calibrated ...

Page 60: ...B 6 Appendix B ...

Page 61: ...Appendix C Scanner Terms Appendix C Scanner Terms ...

Page 62: ...ick originals and then lowered both actions performed by pressing a key from the operators panel Sensors in the plat en detect when perfect pressure is applied to the the original and automatically stop the downwards motion of the platen so it rests on the original with an optimal grip Bitmap An image format made from a matrix of individual pixels bmp Bitmapped Image A bitmapped image is a compute...

Page 63: ...ack areas with sharp changes in brightness between them The picture seems dominated by stark light and dark tones Density units Photographers and printers measure transmis sion in base 10 logarithmic density units where transmission of unity corresponds to a density of 0 transmission of 0 1 corresponds to a density of 1 transmission of 0 01 corresponds to a density of 2 and so on Density The light...

Page 64: ...which a scanned picture is saved Many programs can insert or import a picture from a file if it is saved in a file format that the program supports Common file formats include TIFF Tagged Image File Format BMP Windows bitmap JPEG Joint Photograph Expert Group and FPX FlashPix format Flip Horizontal To flip the picture left right Foreground Foreground when scanning raster data black and white or mo...

Page 65: ...tes values for points in between the actual pixels by looking at the surrounding colors or inten sities In a scanner resolution is increased beyond the actual number of CCD cells As each line of pixel data arrives from the cameras new interpo lated pixels are added between original pixels The added pixels enhance line edge definition JPEG Compression Joint Photographic Experts Group Compression A ...

Page 66: ...horizontally and vertically e g 300 DPI equals 90 000 pixels per square inch Screen Resolutions are normally 72 pixels per inch of screen Additional detail is thrown away by the screen display driver anyway For Printer Resolu tion scans you need 150 dots per inch and above for good results on the printed output One must find the level of detail that is still visible in printed output on the printe...

Page 67: ...tching adjusts for overlap in the field of view of adjacent cameras Automatic stitching at start of scan ensures that each camera captures the correct number of pixels independently of me chanical and thermal changes Subtractive Colors The subtractive primary colors cyan magenta yel low As ink applied to a piece of paper by a printer these colors absorb light and alter the colors seen by looking a...

Page 68: ...evel is a setting in scan programs used if one has an original with a background that is not completely white To get the background to appear as pure white one can set the White Level to a lower value White Point Adjustment An adjustment made that will determine the amount of highlight detail in an image The white point should be set so that the lightest part of an image will only just have zero d...

Page 69: ...Appendix D Error codes Appendix D Error codes ...

Page 70: ...sheet System Error 55 503 Description Color calibration failed Corrective Action Please clean scanner Please run application again Inspect the sheet for scratches or wear and replace it if the problem continues System Error 55 509 Description IT8 file is not accessible Corrective Action If you have received a new Calibration Sheet please allow application to find reference file over the internet I...

Page 71: ...None Level RD Correctable Description Invalid value in SCSI CDB Potential failed comp External Firmware Corrective Action PC cable PC hardware software etc Firmware Error code 100 00121 Keypad Error code None Level RD Correctable Description Invalid SCSI parameter list length Potential failed comp External Firmware Corrective Action PC cable PC hardware software etc Firmware Error code 100 00123 K...

Page 72: ...able Description The scanner does not support this test command in normal mode Please restart test program Potential failed comp User Corrective Action User interaction Error code 100 00131 Keypad Error code None Level User Correctable Description The scanner is initializing Please retry the operation when the scanner has finished initializing Potential failed comp User Corrective Action User inte...

Page 73: ...vel Support Correctable Description Firmware unable to identify SU board variant Potential failed comp SUx Corrective Action Main controller board SUx Error code 100 50600 Keypad Error code ERR_SU 12 Level Support Correctable Description SUx Main controller board error Potential failed comp SUx SMPS Corrective Action Main controller board SUx Switch Mode Power Supply SMPS Error code 100 50601 Keyp...

Page 74: ...r code None Level User Correctable Description Scanner firmware does not support one or more features Potential failed comp User Corrective Action User interaction Error code 100 50265 Keypad Error code ERR_SU 12 Level Support Correctable Description IMx ETH internal DMA error Potential failed comp IMx SUx Corrective Action Interface board IMx Main controller board SUx Error code 100 50266 Keypad ...

Page 75: ...oard IMx Main controller board SUx Error code 100 50271 Keypad Error code ERR_SU 12 Level Support Correctable Description SUx Scanner has no MAC address Potential failed comp SUx Corrective Action Main controller board SUx Error code 100 50705 Keypad Error code None Level User Correctable Description Scanner serial cannot be changed while activated Potential failed comp User Corrective Action User...

Page 76: ...D 8 Appendix D Error codes ...

Page 77: ...Appendix E Scanner License Appendix E Scanner License ...

Page 78: ...fic some of the illustrations may not apply completely to the scanner you are working on like number of Cameras and transition areas Replacing Main Board No functional main board Loaner Board Temporary Loaner Wrong License key used to Activate Scanner Brief description of how the Scanner License works ...

Page 79: ...hen the scanner boot up and the scanner is recognised by the PC it will show up in WIDEsystem as Not Acti vated and not Calibrated Main Board Replacement After the Main Board has been replace and it has been verified that the scanner is now working cor rect the scanner needs to be activated Prerequisites All Main board Spar Parts are shipped Not Activated and without a serial no 1 2 3 4 ...

Page 80: ...rough it s recommend to do the online Activation for ease and to eliminate unnecessary complication due to typo s 2 See page E 4 Type in the customers contact information Please make the proper selections Once the Next button is clicked the wizard will activate the scanner ac cording to the stored registered on the server The scanner is now ready to be cali brated 5 6 7 8 9 ...

Page 81: ... HW id 1 Type or copy in the Activation code if is available and Click Activate if the Activate Code is invalid the but ton will remain greyed out 2 If the Activation Code is not avail able selected the guide to continue 1 Go to the License Activation site license contex com 2 Copy the Scanners HW id 7 9 8 ...

Page 82: ... the Activation code 2 You can also email or download a PDF with the Activation code if you are not connected with the scanner 12 1 Past in the HW id 2 Fill in the Company info 3 Click Reactivate 11 Click Replaced board in your scanner 10 ...

Page 83: ...t ton will remain greyed out 2 If the Activation Code is not avail able selected the guide to continue 14 Since the licensed scanner has the Gigabit interface enabled it s recommend to connect via it 15 The first dialogue is to set up the En ergy Star functions 13 The scanner is now successfully acti vated Make sure to Calibrate the scanner 16 ...

Page 84: ...rary use a Main Board from another HD ultra scanner without changing Serial no or try to change model But you will have to finish the repair with a Spare Part Main Board and go though the Activation Wizard If the wrong License key have been merge with a new scanner you will have to contact Support to solve the problem Please Contact support contex com with the following info Customer Name Customer...

Page 85: ... E 9 Appendix E Scanner License ...

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