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P90 Pallet racking | Installation manual

The safety in your warehouse can be increased 

through the prevention of potential accidents. 

Apply the user guidelines and:

•  map where and when problems can arise
•  carry out a security evaluation
•  implement measurements suggested in the 

guidelines

•  carry out regular inspections

In terms of safety it is always a must to install 

the racking according to the guidelines in this 

manual. The racking must be inspected in 

connection to the installation. 

Load signs must be placed in a visible location, 

and it is managements responsibility to make 

sure that they are being obeyed.

The technical safety of racking is best 

secured through regular inspection. For future 

inspections we refer to EN15635. When handling 

e.g. containers, sheets, barrels and cable drums 

it is essential to complement the racking with 

accessories which are specifically designed, 

such as cross beams, half pallet inserts etc.

When using the pallet racking for manual picking 

operations, the supporting level should be 

equipped with a back stop preventing the pallet 

from being pushed through the racking or off the 

first beam.

For installation of pull out units it is very 

important to obey the following:

•  All uprights must be anchored in the concrete 

floor.

•  The back supporting beam must be secured 

to the upright in question with an extra lock, 

e.g. screw + nut.

•  The load capacity of the front beam must 

correspond the unit(s) pulled out.

When positioning a pallet on the supporting 

beams, the overhang of the pallet must be the 

same from front and back beam. This centering 

is important in order to distribute the load evenly 

on the supporting beams.

An important part of the initiatives to obtain 

highest level of security is to equip the pallet 

racking with safety accessories, like frame 

protector, upright protector etc

.

Safety questions

a   =   b

Summary of Contents for P90

Page 1: ...Installationmanual P90Palletracking Readthisinstallationmanualcarefullybeforestartusingthepalletracking Itisrecommendedtoconsultthemanualcontinuouslythroughoutthe entirelifetimeoftheracking ...

Page 2: ...ell as precautions on potential risk areas If you have any questions please contact us for further information The best way to maintain the safety of your pallet racking is through regular inspections and maintenance For details on load capacity per level and section we refer to the load signs for the individual installation Each installation must carry a load sign Table of contents Technical info...

Page 3: ...ng shims Supporting levels are adjustable in increments of 50 mm Upright height for short side handling of pallet is 1037 mm for Tox beam and 1100 mm for Bx beam exterior measurement of supporting level is 1100 mm Uprights for long side handling as well as other special depths are also available Beam height h 80 90 100 120 125 140 and 150 mm Other beam heights may occur Max load per supporting lev...

Page 4: ...hen install the foot plates in lower slot 14 mm Use screw M10x70 mm and nut M10 Make sure that all bolts are well tightened h 7000 3 3 3 3 2 2 2 2 2 2 1 h 6500 3 3 3 3 2 2 2 2 2 1 h 6000 3 3 2 2 2 2 2 2 2 1 h 5500 3 3 2 2 2 2 2 2 1 h 5000 2 2 2 2 2 2 2 2 1 h 4500 2 2 2 2 2 2 2 1 h 4000 3 2 2 2 2 2 1 h 3500 3 2 2 2 2 1 h 3000 3 3 2 2 1 h 2500 3 3 2 1 h 2000 2 2 2 1 86 800 800 800 800 600 600 600 60...

Page 5: ...ce the supporting beam and secure it with the safety pin Control of plumb line Level if required Inclination Direction connected to the plumb line max H 500 2 0 mm m Anchorage All uprights must be anchored to the floor One expansion bolt concrete screw per foot Anchorage should be in the middle slot If anchoring in other floors other than concrete please contact Constructor for guidance NOTE Prior...

Page 6: ...ith a concrete screw M10 Upright protector To be installed with a free clearance of min 50 mm between upright and protector peak inside The protector is anchored in concrete floor using concrete screw M10 50 mm Self tapping screw M6SF TT M6x20 Screw M10x25 Concrete screw M10 Self tapping screw M6SF TT M6x20 I beam Box beam Self tapping screw ST 4 8x25 In case of Box beam you place the g pro tector...

Page 7: ...ver the installation documentation required such as load data installation manual and similar documentation as described in this manual to the end user In case of a collapse or other non desirable incident for an installation sold as used by a dealer or directly by the previous owner the product responsibility lies with the same person The position of the frame protector distance from the uprights...

Page 8: ...ent the racking with accessories which are specifically designed such as cross beams half pallet inserts etc When using the pallet racking for manual picking operations the supporting level should be equipped with a back stop preventing the pallet from being pushed through the racking or off the first beam For installation of pull out units it is very important to obey the following All uprights m...

Page 9: ...must carry out an inspection at least every 12th month A written report must be handed over to the person responsable for the warehouse safety including observations and proposals for any potential improvements Safety review A safety review must always be carried out in connection with a change in load levels or other reconstruction This is to secure that the data from the load signs are still val...

Page 10: ...n is properly locked Check that no uprights are damaged The floor must be levelled unbroken and adapted to the load Install protectors on the uprights Make sure that the aisles are properly dimensioned Make sure that the goods do not fall off Place the pallets correctly and do not use broken pallets Use the load sign to check that the pallet racking is not overloaded First bracing is placed too hi...

Page 11: ...nected to the plumb line max H 500 2 0 mm m Below you will find some key max measurements for inspection of the pallet racking Deviations must be rectified max 5 mm max 5 mm Key max measurements Fold If deformations folds arise the part must be changed Beams Max deflection when loaded L 200 Max deflection L 400 Frame grid Bracing is adjustable 10 mm 10 mm 10 mm ...

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