Constructor P90 Installation Manual Download Page 12

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2005-026_DK(EN)

Constructor Danmark A/S

Rorupvej 1, Rorup

4320 Lejre

Tlf. 4632 8008

[email protected]

www.constructor.dk

• P90 Pallet racking

, tested and approved according to European FEM norms. For all types of

racking installations. From picking to high rise. From palletflow to mobile pallet racking.

•

Hi280 shelving

, the most versatile shelving system on the market, with a comprehensive

selection of accessories

• Machines

TORNADO

Storage machine,

IPN

Paternoster, GMH Tower storage machine.

• Cabinets

. Models

Lock 5-10-16-20

• LS3 Longspan shelving

•

Long goods storage. Cantilever for light and heavy goods

. Mobile cantilever.

• Marking system
• Mezzanines
•

Partitioning, Cassette900

and portable closed units

Summary of Contents for P90

Page 1: ...Installationmanual P90Palletracking Readthisinstallationmanualcarefullybeforestartusingthepalletracking Itisrecommendedtoconsultthemanualcontinuouslythroughoutthe entirelifetimeoftheracking ...

Page 2: ...ell as precautions on potential risk areas If you have any questions please contact us for further information The best way to maintain the safety of your pallet racking is through regular inspections and maintenance For details on load capacity per level and section we refer to the load signs for the individual installation Each installation must carry a load sign Table of contents Technical info...

Page 3: ...ng shims Supporting levels are adjustable in increments of 50 mm Upright height for short side handling of pallet is 1037 mm for Tox beam and 1100 mm for Bx beam exterior measurement of supporting level is 1100 mm Uprights for long side handling as well as other special depths are also available Beam height h 80 90 100 120 125 140 and 150 mm Other beam heights may occur Max load per supporting lev...

Page 4: ...hen install the foot plates in lower slot 14 mm Use screw M10x70 mm and nut M10 Make sure that all bolts are well tightened h 7000 3 3 3 3 2 2 2 2 2 2 1 h 6500 3 3 3 3 2 2 2 2 2 1 h 6000 3 3 2 2 2 2 2 2 2 1 h 5500 3 3 2 2 2 2 2 2 1 h 5000 2 2 2 2 2 2 2 2 1 h 4500 2 2 2 2 2 2 2 1 h 4000 3 2 2 2 2 2 1 h 3500 3 2 2 2 2 1 h 3000 3 3 2 2 1 h 2500 3 3 2 1 h 2000 2 2 2 1 86 800 800 800 800 600 600 600 60...

Page 5: ...ce the supporting beam and secure it with the safety pin Control of plumb line Level if required Inclination Direction connected to the plumb line max H 500 2 0 mm m Anchorage All uprights must be anchored to the floor One expansion bolt concrete screw per foot Anchorage should be in the middle slot If anchoring in other floors other than concrete please contact Constructor for guidance NOTE Prior...

Page 6: ...ith a concrete screw M10 Upright protector To be installed with a free clearance of min 50 mm between upright and protector peak inside The protector is anchored in concrete floor using concrete screw M10 50 mm Self tapping screw M6SF TT M6x20 Screw M10x25 Concrete screw M10 Self tapping screw M6SF TT M6x20 I beam Box beam Self tapping screw ST 4 8x25 In case of Box beam you place the g pro tector...

Page 7: ...ver the installation documentation required such as load data installation manual and similar documentation as described in this manual to the end user In case of a collapse or other non desirable incident for an installation sold as used by a dealer or directly by the previous owner the product responsibility lies with the same person The position of the frame protector distance from the uprights...

Page 8: ...ent the racking with accessories which are specifically designed such as cross beams half pallet inserts etc When using the pallet racking for manual picking operations the supporting level should be equipped with a back stop preventing the pallet from being pushed through the racking or off the first beam For installation of pull out units it is very important to obey the following All uprights m...

Page 9: ...must carry out an inspection at least every 12th month A written report must be handed over to the person responsable for the warehouse safety including observations and proposals for any potential improvements Safety review A safety review must always be carried out in connection with a change in load levels or other reconstruction This is to secure that the data from the load signs are still val...

Page 10: ...n is properly locked Check that no uprights are damaged The floor must be levelled unbroken and adapted to the load Install protectors on the uprights Make sure that the aisles are properly dimensioned Make sure that the goods do not fall off Place the pallets correctly and do not use broken pallets Use the load sign to check that the pallet racking is not overloaded First bracing is placed too hi...

Page 11: ...nected to the plumb line max H 500 2 0 mm m Below you will find some key max measurements for inspection of the pallet racking Deviations must be rectified max 5 mm max 5 mm Key max measurements Fold If deformations folds arise the part must be changed Beams Max deflection when loaded L 200 Max deflection L 400 Frame grid Bracing is adjustable 10 mm 10 mm 10 mm ...

Page 12: ... to high rise From palletflow to mobile pallet racking Hi280 shelving the most versatile shelving system on the market with a comprehensive selection of accessories Machines TORNADO Storage machine IPN Paternoster GMH Tower storage machine Cabinets Models Lock 5 10 16 20 LS3 Longspan shelving Long goods storage Cantilever for light and heavy goods Mobile cantilever Marking system Mezzanines Partit...

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