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TD SOLUS II: 

Connection with boiler buffering

 

 

 

 

 

 

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propylene, brass and EPDM. The SOLUS II series is free of 
PVC, CFC, HFCs and fibreglass insulation. 

2.8

 

Standards 

The SOLUS II series of storage tanks are vertical units made 
of St 37-2, in accordance with DIN 17100 with quality cer-
tification. The cylinders comply with DIN 4753 for hot water 
storage for heating systems with supply temperatures of up 
to  
90 °C, in accordance with DIN 4751 Part 1. 

2.9

 

Return acceptance statement 

At the end of their long service life, Consolar takes back the 
storage tanks and reuses the materials. For this purpose, the 
storage tank is to be fastened to a pallet, and sent back to 
Consolar. Upon arranged handling through Consolar, the 
storage tank is to be put in position and made ready to be 
loaded onto an HGV with a lifting platform, and Consolar is 
to be informed for collection.  

 

NOTE: 

The information and diagrams in this technical documen-
tation do not claim to be complete, and are no replace-
ment for professional planning. Subject to technical mo-
difications and errors. 

 

 

3

 

Connection with boiler buf-
fering  

 

Application, use 

 

Solar heating support 

 

Buffering for gas, oil, pellet and solid fuel boilers 

 

Water heating 

3.1

 

Advantages, limits 

 

Solar heat can be used for space heating, especially if the 
heating circuit supply temperatures are lower than the hot 
water standby temperature. 

 

Even great boiler outputs are buffered. This facilitates 
longer runtimes and standstill times with low emissions. 
Even in modulating boilers, buffering may be beneficial 
for the non-modulating partial load range. 

 

The boiler can cool down during standstill. 

3.2

 

Connection rules 

 

The heating circuit supply is generally fitted to the corre-
sponding storage tank connection (HS), the boiler supply 
is connected to BS. 

 

The boiler return is connected to R1/2. It is only con-
nected to R3 for wood-fired boilers which require a large 
buffer volume. 

 

The heating circuit return is generally connected to the 
same connection as the boiler return. A T connector is 
provided for this on storage tank connection R1/2 to pre-
vent wrong circulation through the boiler when the boiler 
pump is at standstill.  

 

If the return temperature of the heating circuit is low (wall 
or underfloor heating), the lowest connection on the 
SOLUS II is selected. 

 

The flow for hot water recharging must be set such that 
the boiler supply temperature is approx. 5 K above the 
hot water backup heating temperature set. 

A sample system diagram with collectors and hot water 
connection is provided below. In the other diagrams, only 
the boiler and heating circuit are shown. The diagrams are 
incomplete to make them clearer - e.g. safety equipment is 
not shown.  
Detailed connection diagrams are provided from section 0 
on page 12, as well as in the technical documentation for 
the CONTROL series. 

Summary of Contents for SOLUS II 1000

Page 1: ...OMBINED STORAGE TANK 2 1 1 Special advantages 2 2 PLANNING AID 4 2 1 Transport 4 2 2 Connection to the drinking water supply 4 2 3 Connection to the solar power system 5 2 4 Connection to the boiler and heating circuit 5 2 5 Parallel connection of two SOLUS II storage tanks 5 2 6 Electrical backup heating 5 2 7 Materials 5 2 8 Standards 6 2 9 Return acceptance statement 6 3 CONNECTION WITH BOILER ...

Page 2: ...efore they are even suitable for apartment buildings or the temperature of the hot water stand by volume can be kept to a minimum This facilitates increased solar utilisa tion and is a requirement for operation with heat pumps Heat loss is minimised via the aluminium reflector in the cylinder and the PP inserts for practically complete pre vention of microcirculation losses via the storage tank co...

Page 3: ...d water inlet circulation Heating boiler return R3 e g wood boiler The heat exchangers are particularly effective and rely on the counterflow princi ple Efficient storage tank management via optimised control using CONTROL series 560 L and 850 L Top cold water connection COMFORT Line SOLUS II 550 800 1000 Flow arrows EPS insulation in the lid area especially thick Hygienic hot water via hot water ...

Page 4: ...torage tank As in all water heaters hot water circulation entails significant heat losses This also gradually reduces stratification The circulation pump should not run continuously as otherwise unnecessarily high heat losses result in the piping system For this reason we recommend operating the circulation pump with temperature control or in interval mode most CONTROL controllers contain this fun...

Page 5: ...d for low return temperatures When using boilers which are sensitive to low return tem peratures appropriate precautions must be taken espe cially when connection R3 is used The target temperature for the hot water standby portion set on the boiler or solar controller must be approx 10 15 K greater than the hot water temperature actually required depending on the tap output required The boiler sup...

Page 6: ...t supply temperatures are lower than the hot water standby temperature Even great boiler outputs are buffered This facilitates longer runtimes and standstill times with low emissions Even in modulating boilers buffering may be beneficial for the non modulating partial load range The boiler can cool down during standstill 3 2 Connection rules The heating circuit supply is generally fitted to the co...

Page 7: ...rsion for thermal disinfection of the circulation line Pz CW 3 4 Connection assignment for boiler and heating circuit 3 4 1 One boiler one heating circuit See also diagram 0 on page 12 Heating Circuit 70 50 60 40 Sup Ret Boiler HS BS 30 C R1 30 C R3 Example 1 Heating circuit 70 50 to 60 40 Heating Circuit 70 50 60 40 Sup Ret Wood fired boiler HS BS 30 C R1 2 30 C R3 Example 2 Solid fuel boiler For...

Page 8: ...s for a boiler without a solid fuel boiler see section 3 4 1 3 4 4 Increased hot water requirement If a volume greater than the maximum hot water standby volume is required the heating supply can be connected to R1 The hot water sensor is then inserted into sensor sleeve FH D small buffer bottom 3 4 5 Instantaneous water heaters with integrated switching valve or with two integrated pumps The hot ...

Page 9: ...ure Return connection 40 C R1 30 C R3 Table 5 4 2 1 Return increase with boiler See also diagram 0 on page 12 Instantaneous water heater HS 30 C R1 2 30 C R3 BS HW Heating Circuit 50 35 Example 6 Heating circuit 50 35 4 2 2 Instantaneous water heaters with integrated switch ing valve or with two integrated pumps With instantaneous water heaters with integrated valve or second integrated pump for s...

Page 10: ...Double capacity for hot water and solar heat exchangers for two SOLUS II storage tanks 5 1 Advantages limits Simple expansion of the storage tank capacity via parallel connection with a buffer storage tank Greater storage tank volume possible even with restricted access conditions Retrofitted connection possible 5 2 Connection rules 5 2 1 Parallel connection of two SOLUS II storage tanks 2nd stora...

Page 11: ...hot Solar cold SOLUS SOLUS Example 12 Connections for water and the solar power system 1 On the SOLUS II 1050 L and SOLUS II 2200 L the cold water con nection is under the solar cold connection 5 4 Connection example for cascade connection For solid fuel boilers the buffer volume can be increased with a buffer module by cascade connection of a SOLUS The buffer module is charged by the solid fuel b...

Page 12: ...02 3602 kvs m3 h 1 28 1 1 1 28 1 1 1 28 1 0 1 0 Max permissible temperature C 90 90 90 90 Max permissible operating pres sure bar 8 8 8 8 1 Significantly better performance than conventional heat exchangers due to chimney effect with equal surface area 2 10 l min 3 at 15 l min Thermal insulation Unit 550 560 L NFL 800 850 L 1000 1050 L 2200 L Material EPS ALU EPS 1 EPS ALU EPS 1 EPS ALU EPS 1 ALU ...

Page 13: ...ter and circulation connection on the SOLUS II 1050 L and SOLUS II 2200 L are under the solar cold connection Connection BS1 is 15 mm long and intended for parallel con nection with a buffer module Connections Sensor sleeves Unit 550 560L NFL 800 850L S PM 1000 S PM 1050L 2200L Suitable for 6 mm sensor Venting valve and hose Sensor sleeve A hot wa ter small mm 1245 1535 1560 1425 1425 Storage tank...

Page 14: ... LS ready mixed which can be pur chased from Consolar The antifreeze must be checked regularly in accordance with the regulations see also the technical documentation for CON SOLARSTATION and Acceptance and maintenance protocol 8 1 4 Pipe insulation The insulation of the pipelines has a major influence on the energy savings which can be achieved with the solar power system It is therefore recommen...

Page 15: ... filter on the heating circuit re turn 8 5 2 Solar circuit Do not connect the solar circuit and operate the solar pump until the storage tank has been filled Recommendation Smoothing section at the lowest point of the solar circuit supply so that corrosion products caused by oxygen leaks are deposited there 8 5 3 Cold and hot water connection Make all connections in accordance with the respective ...

Page 16: ...d water supply pipe leading to the solar storage tank is over 8 bar a pressure reducer which has been tested and approved as compliant with DVGW worksheet W 375 must be installed to reduce the cold water pres sure to max 8 bar If mixer taps are used a centralised pressure reducer must be fitted Drainage valve 9 Water heating systems must be fitted with a device usually at the cold water connection...

Page 17: ...e clamp screw fitting Tighten the union nut by hand and then one more turn using a spanner or 3 4 of a turn for 22 mm 8 6 Filling Flush the water and heating circuits Fill the storage tank open the venting valve while you do so A small quantity of water may escape from the inner piping before the air escapes Fill the water and heating circuits Vent the heating circuits While doing so run the corre...

Page 18: ...t 11 6 foam plugs for sensor holes 35 12 8 plastic clips installation aid 13 Hose with venting valve CW Cold water circulation HW Hot water S1 Solar input S2 Solar output BS1 boiler supply top BS2 boiler supply HS heating supply R1_2 return 45 C R3 return 35 C SS A E Sensor sleeve Before fitting the side parts Attach the three enclosed long foam strips 7 with self adhesive tape to the storage tank...

Page 19: ... and the floor again and adjust using the feet 3 4 Clip the plastic clips to secure the terminal strip con nection Connect the other sides of the side insulation to one an other and secure them using the plastic clips to make in stallation easier Check Side parts without offset at the top So that the insulating foam lid can subsequently be fitted without gaps Latch the strip of hooks into the firs...

Page 20: ...t the sensor installation aid IMPORTANT The sensors must be pushed in as far as possible Seal the holes care fully with the foam plugs for sensors 35 Screw the sensor cover over the openings Connect the temperature sensors to the controller in ac cordance with the operating instructions of the corre sponding controller Route the sensor cables and 230 V cables in separate or partitioned cable condu...

Page 21: ... heating of the hot water stor age tank if no expansion vessel is installed The blow off line must be open at all times 9 2 2 Holiday For extended breaks in usage during the summer Preserve the solar collectors and storage tanks Set the storage tank cooling function from 70 C on the control ler Save pump energy Remove the insulation lid 9 2 3 Deliming the hot water heat exchanger No limescale is b...

Page 22: ...re all connected pipes solar boiler cold and hot water at ambient temperature during standstilll If not please ask your installer to conduct testing and if necessary installation of non return valves Is the insulation in close contact with the floor If not seal the gap If despite all of these measures the hot water tempera tures in the technical data of the SOLUS II cannot be achieved please call ...

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