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TD SOLUS II: 

Planning aid

 

 

 

 

 

 

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Plastic feet (except SOLUS II 2200 L): 

Specially developed plastic feed reduce heat conduction to 
the floor.  

 

High 

 

heat loss 
 
 
Low 

 

heat loss

 

 

Conventional 
steel support 
foot 

Floor 

SOLUS plastic 
feet 

ALU-EPS insulation (reflector only included in  
COMFORT-PRO Line):  

ALU-EPS insulation greatly reduces heat losses. The cylinder 
reflector significantly reduces dissipation losses. The EPS 
foam used has a good insulating value.  
 

 

Without ALU-EPS 
insulation 

 

With ALU-EPS insu-
lation

 

 

Cylinder walls   Insulation

 

ALU-EPS Däm mung

mit  reduziertem Strahlungsaustausch

 

 

 

 

Aluminium foil 

Connections with thermal breaks: 

Due to the siphoned fitting of the copper and steel connec-
tions to the cylinder, the otherwise high heat losses are 
greatly reduced. Special baffles are fitted in the tank to pre-
serve the feeding stratification. 

Without 
thermal 
brake  

 

 

With thermal 
brake  

 
 

 

 

 

Standard storage tank 
 
 
SOLUS storage tank (hot) 
 
PP inner pipe (COMFORT PRO only) 
 
Connections at the bottom (cold)

 

Combined baffle: 

SOLUS combined storage tanks type 2008 have been spe-
cially developed for efficient operation in conjunction with 
heat pumps. 

The combined baffle is used for low turbulence stratification 
of large heat pump supplies, designed for 30 l/min (higher 
flow rates result in a larger mixing zone). 
 
 

 
 
 

 

2

 

Planning aid  

2.1

 

Transport 

The storage tanks may only be transported vertically in ve-
hicles. For carrying, there are handles on the storage tanks. 
Storage tanks may only be lifted freely if all handles are 
used simultaneously. 

2.2

 

Connection to the drinking water supply 

Hot water circulation:  

The circulation line is connected to the cold water connec-
tion of the storage tank. As in all water heaters, hot water 
circulation entails significant heat losses. This also gradually 
reduces stratification. The circulation pump should not run 
continuously, as otherwise unnecessarily high heat losses 
result in the piping system. For this reason, we recommend 
operating the circulation pump with temperature control or 
in interval mode (most CONTROL controllers contain this 
function). 

Mixed installation:  

When the SOLUS II storage tanks are connected to a galva-
nised steel hot water pipe, the steel pipe may be corroded 
when newly installed in particular due to the electrochemical 
series. If you want to avoid this risk, you should not use the 
storage tanks. If you are in doubt,  
the Consolar support team will be happy to advise you. 

Water quality: 

The quality of the water used to fill the tank must comply 
with VDI 2035 for heating water.  

 

NOTE: 

Suitable measures (flushing the system, filters etc.) must 
be taken to ensure that existing components in the heat-
ing system do not allow other materials and substances 
(e.g. sludge, leak sealant, anticorrosive agents etc.) to 
enter the storage tank.  

The pH value of the drinking water connected to the hot 
water heat exchanger must be between 7.4 and 9.5. If the 
pH value is between 7.0 and 7.4 the TOC value may not 
exceed 1,5 mg/l (g/m

3

) (in accordance with DIN 50930-

6). If the water hardness is 8° dH or more, rinsing taps are 
recommended for the cold water inlet and the hot water 
outlet. For use with water high in limescale, limescale ex-
perts recommend limescale conversion or water treatment 
processes for all solar heating systems with 14° dH and 
upwards (hard water). You can ask your local water supply 
company to find out the water hardness. Ask your installer 
for advice on this matter. 

Expansion vessel:  

Volume compensation vessels, which compensate for ther-
mal expansion, are not necessary for the SOLUS II series, 

Summary of Contents for SOLUS II 1000

Page 1: ...OMBINED STORAGE TANK 2 1 1 Special advantages 2 2 PLANNING AID 4 2 1 Transport 4 2 2 Connection to the drinking water supply 4 2 3 Connection to the solar power system 5 2 4 Connection to the boiler and heating circuit 5 2 5 Parallel connection of two SOLUS II storage tanks 5 2 6 Electrical backup heating 5 2 7 Materials 5 2 8 Standards 6 2 9 Return acceptance statement 6 3 CONNECTION WITH BOILER ...

Page 2: ...efore they are even suitable for apartment buildings or the temperature of the hot water stand by volume can be kept to a minimum This facilitates increased solar utilisa tion and is a requirement for operation with heat pumps Heat loss is minimised via the aluminium reflector in the cylinder and the PP inserts for practically complete pre vention of microcirculation losses via the storage tank co...

Page 3: ...d water inlet circulation Heating boiler return R3 e g wood boiler The heat exchangers are particularly effective and rely on the counterflow princi ple Efficient storage tank management via optimised control using CONTROL series 560 L and 850 L Top cold water connection COMFORT Line SOLUS II 550 800 1000 Flow arrows EPS insulation in the lid area especially thick Hygienic hot water via hot water ...

Page 4: ...torage tank As in all water heaters hot water circulation entails significant heat losses This also gradually reduces stratification The circulation pump should not run continuously as otherwise unnecessarily high heat losses result in the piping system For this reason we recommend operating the circulation pump with temperature control or in interval mode most CONTROL controllers contain this fun...

Page 5: ...d for low return temperatures When using boilers which are sensitive to low return tem peratures appropriate precautions must be taken espe cially when connection R3 is used The target temperature for the hot water standby portion set on the boiler or solar controller must be approx 10 15 K greater than the hot water temperature actually required depending on the tap output required The boiler sup...

Page 6: ...t supply temperatures are lower than the hot water standby temperature Even great boiler outputs are buffered This facilitates longer runtimes and standstill times with low emissions Even in modulating boilers buffering may be beneficial for the non modulating partial load range The boiler can cool down during standstill 3 2 Connection rules The heating circuit supply is generally fitted to the co...

Page 7: ...rsion for thermal disinfection of the circulation line Pz CW 3 4 Connection assignment for boiler and heating circuit 3 4 1 One boiler one heating circuit See also diagram 0 on page 12 Heating Circuit 70 50 60 40 Sup Ret Boiler HS BS 30 C R1 30 C R3 Example 1 Heating circuit 70 50 to 60 40 Heating Circuit 70 50 60 40 Sup Ret Wood fired boiler HS BS 30 C R1 2 30 C R3 Example 2 Solid fuel boiler For...

Page 8: ...s for a boiler without a solid fuel boiler see section 3 4 1 3 4 4 Increased hot water requirement If a volume greater than the maximum hot water standby volume is required the heating supply can be connected to R1 The hot water sensor is then inserted into sensor sleeve FH D small buffer bottom 3 4 5 Instantaneous water heaters with integrated switching valve or with two integrated pumps The hot ...

Page 9: ...ure Return connection 40 C R1 30 C R3 Table 5 4 2 1 Return increase with boiler See also diagram 0 on page 12 Instantaneous water heater HS 30 C R1 2 30 C R3 BS HW Heating Circuit 50 35 Example 6 Heating circuit 50 35 4 2 2 Instantaneous water heaters with integrated switch ing valve or with two integrated pumps With instantaneous water heaters with integrated valve or second integrated pump for s...

Page 10: ...Double capacity for hot water and solar heat exchangers for two SOLUS II storage tanks 5 1 Advantages limits Simple expansion of the storage tank capacity via parallel connection with a buffer storage tank Greater storage tank volume possible even with restricted access conditions Retrofitted connection possible 5 2 Connection rules 5 2 1 Parallel connection of two SOLUS II storage tanks 2nd stora...

Page 11: ...hot Solar cold SOLUS SOLUS Example 12 Connections for water and the solar power system 1 On the SOLUS II 1050 L and SOLUS II 2200 L the cold water con nection is under the solar cold connection 5 4 Connection example for cascade connection For solid fuel boilers the buffer volume can be increased with a buffer module by cascade connection of a SOLUS The buffer module is charged by the solid fuel b...

Page 12: ...02 3602 kvs m3 h 1 28 1 1 1 28 1 1 1 28 1 0 1 0 Max permissible temperature C 90 90 90 90 Max permissible operating pres sure bar 8 8 8 8 1 Significantly better performance than conventional heat exchangers due to chimney effect with equal surface area 2 10 l min 3 at 15 l min Thermal insulation Unit 550 560 L NFL 800 850 L 1000 1050 L 2200 L Material EPS ALU EPS 1 EPS ALU EPS 1 EPS ALU EPS 1 ALU ...

Page 13: ...ter and circulation connection on the SOLUS II 1050 L and SOLUS II 2200 L are under the solar cold connection Connection BS1 is 15 mm long and intended for parallel con nection with a buffer module Connections Sensor sleeves Unit 550 560L NFL 800 850L S PM 1000 S PM 1050L 2200L Suitable for 6 mm sensor Venting valve and hose Sensor sleeve A hot wa ter small mm 1245 1535 1560 1425 1425 Storage tank...

Page 14: ... LS ready mixed which can be pur chased from Consolar The antifreeze must be checked regularly in accordance with the regulations see also the technical documentation for CON SOLARSTATION and Acceptance and maintenance protocol 8 1 4 Pipe insulation The insulation of the pipelines has a major influence on the energy savings which can be achieved with the solar power system It is therefore recommen...

Page 15: ... filter on the heating circuit re turn 8 5 2 Solar circuit Do not connect the solar circuit and operate the solar pump until the storage tank has been filled Recommendation Smoothing section at the lowest point of the solar circuit supply so that corrosion products caused by oxygen leaks are deposited there 8 5 3 Cold and hot water connection Make all connections in accordance with the respective ...

Page 16: ...d water supply pipe leading to the solar storage tank is over 8 bar a pressure reducer which has been tested and approved as compliant with DVGW worksheet W 375 must be installed to reduce the cold water pres sure to max 8 bar If mixer taps are used a centralised pressure reducer must be fitted Drainage valve 9 Water heating systems must be fitted with a device usually at the cold water connection...

Page 17: ...e clamp screw fitting Tighten the union nut by hand and then one more turn using a spanner or 3 4 of a turn for 22 mm 8 6 Filling Flush the water and heating circuits Fill the storage tank open the venting valve while you do so A small quantity of water may escape from the inner piping before the air escapes Fill the water and heating circuits Vent the heating circuits While doing so run the corre...

Page 18: ...t 11 6 foam plugs for sensor holes 35 12 8 plastic clips installation aid 13 Hose with venting valve CW Cold water circulation HW Hot water S1 Solar input S2 Solar output BS1 boiler supply top BS2 boiler supply HS heating supply R1_2 return 45 C R3 return 35 C SS A E Sensor sleeve Before fitting the side parts Attach the three enclosed long foam strips 7 with self adhesive tape to the storage tank...

Page 19: ... and the floor again and adjust using the feet 3 4 Clip the plastic clips to secure the terminal strip con nection Connect the other sides of the side insulation to one an other and secure them using the plastic clips to make in stallation easier Check Side parts without offset at the top So that the insulating foam lid can subsequently be fitted without gaps Latch the strip of hooks into the firs...

Page 20: ...t the sensor installation aid IMPORTANT The sensors must be pushed in as far as possible Seal the holes care fully with the foam plugs for sensors 35 Screw the sensor cover over the openings Connect the temperature sensors to the controller in ac cordance with the operating instructions of the corre sponding controller Route the sensor cables and 230 V cables in separate or partitioned cable condu...

Page 21: ... heating of the hot water stor age tank if no expansion vessel is installed The blow off line must be open at all times 9 2 2 Holiday For extended breaks in usage during the summer Preserve the solar collectors and storage tanks Set the storage tank cooling function from 70 C on the control ler Save pump energy Remove the insulation lid 9 2 3 Deliming the hot water heat exchanger No limescale is b...

Page 22: ...re all connected pipes solar boiler cold and hot water at ambient temperature during standstilll If not please ask your installer to conduct testing and if necessary installation of non return valves Is the insulation in close contact with the floor If not seal the gap If despite all of these measures the hot water tempera tures in the technical data of the SOLUS II cannot be achieved please call ...

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