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O P E R A T I N G I N S T R U C T I O N S
Injection pressure-test device
Version 10/10
Item no. 85 73 13
Intended use
The injection pressure-test device is used to test pressure of injection system of a motor.
Any use other than the one described above is inadmissible and damages this product. In
addition, it involves risk of injury. It is vital that you observe the safety instructions. This product
complies with the applicable national and European specifi cations.
Delivery scope
• Manometer (with fl exible pressure and outlet hose)
• Thread adapter
• T-Connector
• Auxiliary hoses
• Tube clips
• Instructions for use
Explanation of symbols, labels
This symbol points out particular dangers associated with handling, function
or operation.
Observe their operating instructions!
Safety instructions
The guarantee/warranty will be void if damage occurs due to failing to com-
ply with the operating instructions! We accept no liability for damage as a
result!
Nor do we assume liability for property damage or physical injury caused
by improper use or failure to observe the safety instructions. In such cases
the warranty/guarantee is void.
• For safety reasons, any unauthorised conversion and/or modifi cation to the
product are not permitted.
• The product is not a toy and must be kept out of the reach of children! Particular
care must therefore be exercised if children are around.
• Do not leave any packaging material unattended. It may become a dangerous
toy for children.
• Keep the operating instructions safe for future reference.
• If you sell or pass on this product to a third party, always include these Direc-
tions for Use.
• Maintenance, adjustment and repair may only be carried out by an expert or a
specialised repair shop.
• Safe operation is no longer possible, if the product:
-
shows visible damage (e.g. broken housing).
-
was stored under unfavourable conditions.
-
no longer operates after transport.
• Handle the product with care. It can be damaged by impact, blows or when
dropped even from a low height.
• Please follow the instructions and rules and regulations of respective vehicle
manufacturer when operating vehicle and vehicle engine (Service manual).
Always observe the applicable accident prevention regulations and safety pre-
cautions for operating vehicles and vehicle engines.
• The use of this product requires technical knowledge about the mode of opera-
tion and the superstructure of respective vehicle or vehicle engine. The product
is connected to particular points. These are in different places for each vehicle
and observe vehicle-specifi c rules while connecting.
• Before all activities, get information about the necessary rules and instructions
for the application of this product. Non-observance may result into both the
damage to vehicle and danger for persons.
• In case you do not have the necessary professional knowledge or not sure
about the activities and their results, leave this work to corresponding respon-
sible technician.
• Exhaust emissions and fuel vapours are hazardous to health! Do not start the
motor in enclosed spaces.
• Beware of hot engine parts while using the product. Always keep the product
away from hot engine parts.
• Never leave vehicle unattended while using the product.
• When working on running vehicle engine, risk of being injured by hot, moving
or electrically charged parts exists. The fan wheel, V-Belts, exhaust manifold
and the parts of ignition system leading high voltage are particularly dangerous.
Electrical ventilators can start unexpectedly and quickly without pre-warning!
• Avoid the direct contact with live components.
• Take particular care when dealing with the high voltage of ignition system. Not
only the electrical shocks itself is dangerous, but this may also cause frequent
resulting injuries due to arbitrary evasive movement. The high voltage (up to
15.000 Volt and more) may skip quite large distances, in particular damaged or
worn components, fragile insulations can be dangerous.
• Fuel and fuel vapours are easily fl ammable. Smoking and naked fl ames are
prohibited while handling fuels.
• Fuel injection systems are under pressure. Loosen the connections and hoses
slowly and carefully only when the motor is stationary and ignition is switched
off.
• Always collect escaping fuel. Never allow escaping fuel to come in contact with
hot engine parts. Danger of Fire! Always keep fi re extinguisher easy to reach.
• Always check this for tightness after completing the working on the fuel system.
• It is necessary to avoid skin and eye contact while dealing with fuels. If fuel gets
on your clothing, change your clothing right away. Clean the garment before
wearing it again.
• Please consult a specialist in case of doubts about correct operation or product
safety.
• The product is not suitable for commercial use.
• If you have questions on product which remained unanswered in these operat-
ing instructions, please contact our technical advisory service.
The device at a glance
1. Auxiliary hose
2. Hose clamp
3. Flexible compressed air
hose to connect to the fuel
system
4. Thread adapter (for fuel
systems with different
connection)
5. Pressure gauge
6. T-Connector
7. Outlet hose
8. Pressure relief valve
☞
Fuel reaching the outlet hose (7) during depressurisation must be always collected in
suitable container. Necessarily pay attention to the applicable rules and instructions
for dealing with fuels.
If the fuel injection system do not have any test connection, it is possible to fi t a tem-
porary connection for the product for the test using the provided auxiliary hoses (1),
tube clips (2) and the T-Connector (6). For this purpose, pay necessary attention to
the rules and instructions provided by automobile manufacturer.
Care and maintenance
Clean the device with a soft, clean and dry cloth. Do not use aggressive detergents or chemicals
as these can damage the housing (discolouration). Also do not apply too much pressure on
glass of the pressure gauge, this could result in scratch marks.
The product do not contain any parts that require maintenance.
Disposal
When the device has become unusable, dispose of it in accordance with the current statutory
regulations.
Technical Data
Measuring range .................................................. 0-100 psi / 0-700 kPa
Accuracy .............................................................. +/- 3%
Dimensions .......................................................... approx. 36 x 23 x 8.5 cm
Weight ................................................................. approx. 1.3 kg
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These operating instructions are a publication by Conrad Electronic SE, Klaus-Conrad-Str. 1, D-92240
Hirschau (www.conrad.com).
All rights including translation reserved. Reproduction by any method, e.g. photocopy, microfilming, or
the capture in electronic data processing systems require the prior written approval by the editor.
Reprinting, also in part, is prohibited.
These operating instructions represent the technical status at the time of printing. Changes in
technology and equipment reserved.
©
Copyright 2010 by Conrad Electronic SE.