Conquip Trench Box User Manual Download Page 9

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User Guide  - Trench Box

Original Working Instructions

Safety Instructions

Basic Safety  

A site-specific Risk Assessment, and lift plan where applicable, must be completed by the responsible person 

before using this equipment to control risks, produce a safe system of work and ensure safety for you, your 

colleagues and others. Your risk assessment will determine the correct Personal Protective Equipment (PPE) 

for the task you are doing. You must use it. Conquip recommends that you should wear:

• 

Suitable clothing

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Gloves

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Hard hat

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Protective footwear (steel toecaps)

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Safety glasses

Important Safety Notes

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Read these instructions before using this equipment. If there is anything you do not understand 

or if you have any concerns do not use this equipment. Contact your supervisor or Conquip 

Engineering Group for advice.

• 

You must check that you have considered all the safety requirements for the task you are doing 

and that this equipment is suitable.

• 

You must protect bystanders and the general public by preventing access to the working area.

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Do not use this equipment if you are tired, unwell or under the influence of alcohol or drugs. If 

you are taking any medicine or undergoing treatment you should inform your supervisor.

Usage & Transportation

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Never unevenly load this equipment.

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The weight of the equipment, together with its attachments, must be added to the weight of the load 

when calculating the total load that will be imposed on the lifting apparatus / operating machine.

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This equipment must be used in conjunction with the load ratings of the lifting apparatus / operating 

machine. (Refer to the manufacturers’ load ratings and original working instructions).

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Make sure you know how to use this equipment and understand all aspects of its operation in case of 

emergency.

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This equipment weighs more than 25kg. Do not lift or manhandle without machine assistance.

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Do not operate this equipment near overhead power lines.

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Take care in confined spaces, near ceilings or similar hazards. This equipment was designed for vertical 

lifting. Do not drag, or swing.

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Before operating this equipment, check that you have enough space for you to work safely and make 

sure that the working area is clear of hazards, obstructions and personnel.

• 

Before lowering equipment make sure that the landing zone is clear and capable of accepting the size 

and weight of the load.

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Crush Risk. Keep hands and feet clear of the equipment at all times to avoid injury.

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Do not exceed the maximum Working Load Limit (WLL) shown on the serial plate. Ensure that the WLL 

on the individual lift points is not exceeded.

• 

Before lifting, check that the load is secured, balanced and stable. Allow space for the equipment to 

move if the load shifts.

Personnel

• 

All personnel must wear relevant personal protective equipment.

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Do not wear loose clothing or jewellery and tie back long hair to avoid becoming tangled or trapped in 

this equipment. You must make everyone in the work area aware of what you are doing.

• 

All personnel involved in the lifting operation must be competent to do so and must have been briefed 

in conjunction with this User Guide available from Conquip Engineering Group, the manufacturer.

Equipment Maintenance & Cleaning

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It is mandatory that the equipment is thoroughly examined regularly, by a qualified engineer, to ensure 

compliance with relevant regulation/s. (Conquip recommend to carry out thorough examination every 

six months).

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This product may incorporate various loose and detachable items of lifting gear. Refer to the separate 

requirements for the safe use of those items.

• 

When not being used, store the unit in a clean, upright condition and in a safe place where it will be 

protected from thieves and unauthorised users.

• 

This equipment must be inspected by the responsible person before each use and then regularly, as 

determined by your risk assessment or working practice. If you have any concerns about condition or 

suitability do not use.

Summary of Contents for Trench Box

Page 1: ...User Guide Trench Box...

Page 2: ...nto place The Trench Box is normally selected for installing utility pipes where ground movement is not critical The size of the system required depends on maximum trench depth requirements and the si...

Page 3: ...External Length Internal Length TL101 00003 2560mm 3500mm 3100mm TL101 00004 1310mm 3500mm 3100mm 1 Weight will be equal to or less than the weight stated depending on your strut configuration Produc...

Page 4: ...Parts Diagram Trench Extension Box NOTE These parts are for this model they may differ for previous versions Please contact Conquip with any queries NOTE These parts are for this model they may diffe...

Page 5: ...nd secure with 40mm pins and R clips 4 Lower the pre assembled struts onto the rocker assemblies securing the struts to the panel brackets using pins and R clips 5 Connect the 4 remaining rocker assem...

Page 6: ...ox into the Trench 3 The excavator operator digs progressively between the two faces of the box panels 4 The rocker assemblies allow vertical and horizontal movement when the force from the bucket is...

Page 7: ...tension box 2 Attach a certified lifting chain to one of the top lifting points on the extension box 3 Slowly lift the corner of the extension box 4 Repeat this process for each lifting point in turn...

Page 8: ...he top lifting points of the extension box and lowering it on its side 13 Remove the R clips pins and the connectors from the base box 14 Backfill the trench and extract the base box using the same me...

Page 9: ...ce Do not operate this equipment near overhead power lines Take care in confined spaces near ceilings or similar hazards This equipment was designed for vertical lifting Do not drag or swing Before op...

Page 10: ...tions involving drilling welding cutting or distortion of materials in any form are to be carried out on the product Conquip Engineering Group must provide full written approval prior to the work bein...

Page 11: ...ave read this User Guide and must be properly briefed You must be competent alert and medically fit when using this equipment If you have a medical condition a mental or physical disability you must s...

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