Conductix-Wampfler Enduro+ Series Manual Download Page 9

SERIES CHARGING CONTACTS MANUAL

9

SECTION 2 - INSTALLATION

 CAUTION

Charging Contacts should be protected within the              

end-product application in a separately fused circuit with 

suitable overcurrent protection.

Handling

Do not handle brush and copper parts with bare hands. Always 
handle the unit by supporting the plastic base plate or collector 
plate.

Application Types

Common applications include, but are not limited to, battery or 
capacitor charging in the following equipment: automatic guided 
vehicles (AGVs), pallet shuttle systems, and material handling 
systems.
Charging contacts are sold as individual components, base and 
collector. See 

Figure 2-1

 for additional details.

NOTE

Enclosures are not provided with charging contact 

assemblies. The OEM integrator must provide an appropriate 

enclosure to meet applicable safety standards in their region.

General Assembly Instructions

1. 

 Torque all fasteners to the specified value(s) indicated on the 
drawing provided with the product.

NOTE 

Due to the large variety of possible mounting configurations, 

fasteners for mounting the collector and base plate are not 

provided with the product.

1

2

Figure 2-1  

Charging Contact Assembly Components, Collector, 
and Base Plate

 

  1. Collector Assembly

 

  2. Base Plate Assembly

+/- 10mm

 (20 mm)

89.3 +/- 10mm

Figure 2-2

  Overall Dimensions &                                      

Allowable Brush Movement Dimension

Ø2D Minimum support Area.

ØD Clearance Hole

Figure 2-3

  Top of Collector Showing Clearance Hole and Minimum 

Support Area

Mounting For Collector

1. 

 Mount the collector assembly to allow for overall mounting 
height as well as maximum collector movement to ensure 
consistant contact when in use. See 

Figure 2-2.

2. 

 The collector assembly should be supported around the 
clearance hole location, out to a minimum diameter of 2 times 
the clearance hole diameter. See 

Figure 2-3.

NOTE

• 

 Provisions for making the electrical connections are 

provided for the on the collector assemblies. Reference 

the provided drawing for brush stud size.

• 

 Care must be taken when connecting the brush studs to 

ensure the correct phases are clustered together. Any 

fault condition resulting from improper installation is the 

responsibility of the user. 

+/- 10mm  (20 mm)

Summary of Contents for Enduro+ Series

Page 1: ...ENDURO SERIES CHARGING CONTACTS MANUAL XA 596511 02 26 21 Charging Contacts Enduro Series Manual...

Page 2: ...all arise once Buyer returns such goods FOB point of original shipment by Seller at the risk and cost of Buyer Goods replaced by Seller shall become the property of Seller There is no guarantee or war...

Page 3: ...ix Wampfler has the unique ability to offer a degree of service not found anywhere else Conductix Wamp er s team of highly quali ed service technicians and engineers have years of experience servicing...

Page 4: ...8 Maintenance Warnings 8 Specifications and Listings 8 Temperature Voltage and Ampere Ratings 8 Product Markings 8 SECTION 2 INSTALLATION 9 Handling 9 Application Types 9 General Assembly Instructions...

Page 5: ...the potential to cause severe injury death and or major equipment or property damage NOTE NOTE is used to alert you to installation operation programming or maintenance information that is important...

Page 6: ...rming assigned tasks and independently identifying and avoiding potential hazards based on their specialist training knowledge and experience as well as their knowledge of the applicable regulations P...

Page 7: ...clothing Primarily for protection against entrapment by moving machine parts Work clothing must be close fitting with a low resistance to tearing it must have close fitting sleeves and no protruding...

Page 8: ...astener torque specifications If you have any questions concerning the use or installation of your product contact the factory North South America 1 800 521 4888 Europe Asia 49 7621 6620 Specification...

Page 9: ...OTE Due to the large variety of possible mounting configurations fasteners for mounting the collector and base plate are not provided with the product 1 2 Figure 2 1 Charging Contact Assembly Componen...

Page 10: ...ble lug size Any fault condition resulting from improper installation is the responsibility of the user 2 The base plate must be mounted in a suitable enclosure for the service environment 3 For 60Vdc...

Page 11: ...f anchor only and hammer with set tool when anchor is flush with top of concrete Follow concrete anchor manufacturer s instructions See Figure 2 7 8 Set steel drop in anchors requires a set tool See F...

Page 12: ...e signal brushes 3 Inspect the contact surfaces on the base plate for wear 4 Remove surface dirt oxidation pitting and other contaminants from the contact surfaces via a brass brush or 320 grit sand p...

Page 13: ...ris abrasion oils grease and corrosion Plastic bags are recommended to protect the charging contacts or sub assembly components Long Term Storage Store charging contacts or components in a dry environ...

Page 14: ...ignment Inspect the contact sets mechanical alignment reference the supplied drawing for further details Electrical connections Inspect the electrical connections to the base plate and contact brushes...

Page 15: ...RTS Replacement Parts We recommend that complete base plates and collectors are replaced when worn for optimal operation Due to the modular design of charging contacts it is recommended to order the p...

Page 16: ...gton ON L7L 0E6 Customer Support Phone 1 800 667 2487 Phone 1 450 565 9900 Fax 1 450 951 8591 info ca conductix com M XICO Calle Trevi o 983 C Zona Centro Apodaca NL M xico 66600 Customer Support Phon...

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