Condair HE2, Installation And Operating Instructions Manual

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1 General Information 4
1.1 Foreword 4
1.2 Health and Safety 4
1.3 Hygiene 4
1.4 Correct Use 5
1.5 Warranty 5
1.6 HE2 OEM Versions 5
1.7 Delivery and Storage 6
1.8 Handling Evaporative Material 6
1.9 Correct Method of Lifting 6
1.10 Disposal 6
1.11 Inlet Water - Quality Guide 7
2 Product overview 9
2.1 HE2 Principle of Operation 9
2.2 HE2 Overview 10
2.3 Typical HE2 XL Evaporative Module Overview
Module Specification 11
2.4 Typical HE2 MC3 Evaporative Module Overview
Module Specification 12
2.5 Typical HE2 OEM Circulating Evaporative
Module Overview Module Specification 13
2.6 Typical HE2 OEM Direct Feed Evaporative
Module Overview Module Specification 14
2.7 HE2 MC3 Plus Management System Overview 15
2.8 HE2 MC3 Management System Overview 16
3 Installation 17
3.1 Installation HE2 MC3 / HE2 MC3 Plus 17
3.1.1 HE2 MC3 / HE2 MC3 Plus Installation Overview 17
3.1.2 Step 1 - Position the Evaporative Module 18
3.1.3 Step 2 - Install Blanking Plates 19
3.1.4 Step 3 - Connect Feed Water Supply 20
3.1.5 Step 4 - Install Drain Pipework 21
3.1.6 Step 5 - Position the Management System 22
3.1.7 Step 6 - Connect Power Supply to
Management System. 23
3.1.8 Step 7 - Connect HE2 Module 24
3.1.9 Step 8 - Connect HE2 Controls 26
3.1.10 Step 9 - Connect HE2 Controls 27
3.1.11 Step 10 - Install the Leak Detection System 27
3.2 HE2 OEM Circulating Installation 28
3.2.1 HE2 OEM Circulating Installation Overview 28
3.2.2 Step 1 - Position the Evaporative Module 29
3.2.3 Step 2 - Install Blanking Plates 30
3.2.4 Step 3 - Connect Feed Water Supply 31
3.2.5 Step 4 - Install Drain Pipework 32
3.2.6 HE2 OEM Circulating - Requirements 33
3.2.7 HE2 OEM Circulating Product Options 34
3.3 HE2 OEM Direct Feed Installation 35
3.3.1 HE2 OEM Direct Feed Installation Overview 35
3.3.2 Step 1 - Position the Evaporative Module 36
3.3.3 Step 2 - Install Blanking Plates 37
3.3.4 Step 3 - Connect the Feed Water Supply 38
3.3.5 Step 4 - Install Drain Pipework 39
3.3.6 HE2 OEM Direct Feed - Requirements 40
3.3.7 HE2 OEM Direct Feed Product Options 41
4 Commissioning 42
4.1 Commissioning ( HE2 MC3 / HE2 MC3 Plus) 42
4.2 Commissioning
( OEM Circulating and OEM Direct Feed ) 46
4.3 Operating the HE2 Microprocessor Controller 48
4.3.1 The Microprocessor 48
4.3.2 Programming the Controller 49
4.3.3 Status Page 54
4.3.4 Information Pages 54
4.3.5 Alarms and Fault Modes 55
4.4 Wiring diagrams 57
4.4.1 HE2 MC3 Wiring Diagram 57
4.4.2 HE2 MC3 Plus Wiring Diagram 58
5 Maintenance 59
5.1 HE2 MC3 Maintenance Schedule 59
5.2 HE2 MC3 & OEM Maintenance Guide 60
5.3 HE2 Routine Water Sampling and Testing 61
5.4 Cleaning and Disinfection 62
5.5 Cleaning and Disinfection Method Statement 63
5.6 HE2 MC3 Frequently Asked Questions 64
5.6.1 Basic Problems 64
5.6.2 Detailed Problems 65
6 Product specification 67
6.1 HE2 MC3 System Weight 67
6.2 HE2 OEM Circulating System Weight 69
6.3 HE2 MC3 Direct Feed System Weight 71
6.4 HE2 Separator Weight 73
6.5 HE2 Module Code Identification 74
Contents