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Initial commissioning and operation 

2596151-C_EN_2010_Condair GS EGMS_IOM

Initial commissioning and operation

6.1 

Initial commissioning

Initial commissioning must be carried out by a service engineer from your Condair representative. 

The customer must not perform the commissioning.

It is assumed that the optional exhaust gas management system has been installed correctly in accordance 

with the installation and operating instructions and the person entrusted with the commissioning has 

read and understood the installation and operating instructions for the optional exhaust gas management 

system of the Condair GS and the installation manual and operation manual of the Condair GS steam 

air humidifier.

Proceed as follows for initial commissioning:
1.  Condair GS is switched off.
2.  Set the 

differential pressure switch 

on the exhaust gas pipe to 

-20 Pa

 (see instructions for the 

differential pressure switch KS...C2).

Set value:

3.  Set the 

flow monitor 

in the exhaust air duct to 

1m/s

 (see instructions for the INT511 flow monitor).

Set value:

4.  Connect the 

pressure gauge

 to the measurement connection in the exhaust gas pipe.

5.  Turn the draught limiter weights anti-clockwise as far as they will go (see instructions for the draught 

limiter).

6.  Start the 

exhaust air system

 and ramp up to 

maximum power

7.  Using the throttle valve set the 

negative pressure to -100Pa

 (check with a pressure gauge).

Note: If the negative pressure in the exhaust gas pipe is more than -100 Pa in spite of the throttle 

valve being almost closed more draught limiters must first of all be installed.

Set value:

8.  Lower the exhaust air system to 

minimum power

. The negative pressure in the exhaust gas pipe 

should remain at -100 Pa (check with a pressure gauge).

Measured value:

Important:

 At minimum exhaust air output in the exhaust air duct there must be a minimum air volume 

flow of 50 m

3

/h per kW of nominal power of the steam air humidifier. Please note the following key 

information with regard to this:

Condair 

GS 23

Condair 

GS 45

Condair 

GS 65

Condair 

GS 90

Condair 

GS 130

Condair 

GS 195

Condair 

GS 260

Steam output

kg/h

23

45

65

90

130

195

260

Nominal output

kW

20.5

41.0

61.5

82.0

123.0

184.5

246.0

Min. air quantity 

m

3

/h

1025

2050

3075

4100

6150

9225

12300

The minimum amounts of air are reached in most exhaust air systems when the minimum speed in 

the exhaust air duct does not fall below 1m/s.

Note: The minimum speed in the exhaust air duct depends on the minimum air quantity and the cross 

section of the exhaust air. If you have any questions on this please contact your Condair representative.

Summary of Contents for GS 130

Page 1: ...INSTALLATION AND OPERATION MANUAL DVGW certified exhaust gas management system for Condair GS Series II 2596151 C_EN_2010_Condair GS EGMS_IOM Humidification and Evaporative Cooling...

Page 2: ...ll be reproduced used or disclosed to others without the written authorisation of Condair Group AG except to the extent required for installation or maintenance of recipient s equipment Liability Noti...

Page 3: ...ust gas distribution pipe 16 4 3 2 Assembling the exhaust gas pipes 17 4 3 3 Positioning and fitting the differential pressure switch 18 4 3 4 Positioning and fitting the draught limiter 20 4 3 5 Posi...

Page 4: ...AC system Symbol explanation CAUTION The catchword CAUTION used in conjunction with the caution symbol in the circle designates notes in this installation manual that if neglected may cause damage and...

Page 5: ...d by the manufacturer It is assumed that all people entrusted with working on the DVGW certified exhaust gas management system are familiar with and comply with health and safety at work and accident...

Page 6: ...from the building with the gas leak Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department DANGER Risk of electric shock The Condair GS is mains powered...

Page 7: ...W certified exhaust gas management system is intended exclusively for discharging the exhaust gases from the gas fired Condair GS steam air humidifier into the exhaust air of an AC system within the s...

Page 8: ...tic diagram 2 1 3 3 4 5 6 7 8 9 10 11 12 13 15 14 16 Air conditioning incoming air Air conditioning exhaust air Fig 1 Schematic diagram 1 DVGW certified exhaust gas management system 2 Gas fired steam...

Page 9: ...eam air humidifier must be in the same room as the air conditioning system exhaust air installation In order to guarantee a sufficient air after flow there must be an opening in the room to the outsid...

Page 10: ...3075 4100 6150 9225 12300 Permissible negative pressure range system limits Position of the throttle valve Maximum negative pressure Exhaust air Minimum negative pressure Exhaust air 9 fully open 1200...

Page 11: ...4 stainless steel Pipe diameter Part No Standard set 8 m 2 Condair GS 23 Condair GS 45 Condair GS 65 100 mm 1 2598918 Condair GS 90 Condair GS 130 100 mm 2598920 Condair GS 195 Condair GS 260 150 mm 2...

Page 12: ...3 130 2597051 GS 195 260 2597718 Throttle valve 100 mm with condensate port 1 GS 23 130 2597052 GS 195 260 2597723 Pipe clip lip seal pre installed on pipe parts 14 GS 23 130 2597054 2597055 GS 195 26...

Page 13: ...duct 100 5 GS23 130 2569548 1 1 150 5 GS195 260 2599066 1 100 10 1070 mm GS23 130 2569549 1 1 150 10 1070 mm GS195 260 2599067 1 100 15 1385 mm GS23 130 2569550 1 1 150 15 1385 mm GS195 260 2599068 1...

Page 14: ...idifier min 3 1 Condensate trap 2 Differential pressure switch KS C2 3 Measurement connection for pressure gauge 4 Draught limiter Z180 5 Throttle valve DK 6 Exhaust gas distribution pipe AVR 7 Flow m...

Page 15: ...re gauge 4 Draught limiter Z180 5 Throttle valve DK 6 Exhaust gas distribution pipe AVR 7 Flow monitor IN511 8 Ceiling or wall support 9 Exhaust air fan 10 Outlet with trap compulsory for exhaust air...

Page 16: ...e duct wall and drill the hole Diameter of hole Condair GS 23 45 110 mm 1 Condair GS 65 110 mm 1 Condair GS 90 130 110 mm 1 Condair GS 195 260 160 mm 1 1 absolutely necessary Fig 4 Drilling the feedth...

Page 17: ...4 Push the pipe clamp over the rubber seal and tighten Important information about the design of the exhaust gas pipe Only use the installation material contained in the delivery schedule A condensat...

Page 18: ...h a way that the connection piece for the differential pressure switch is positioned if possible in the middle of the Condair GS exhaust gas connection and the draught limiter There must be a minimum...

Page 19: ...note and follow the instructions in this manual Fig 8 Fitting the differential pressure switch 1 Fix the differential pressure switch bracket onto the measurement pipe support with two screws 2 Snap...

Page 20: ...st be fitted as close as possible to the Condair GS exhaust gas connection There must be minimum distances of 2 m from the Condair GS exhaust gas connection and 1 m from the differential pressure swit...

Page 21: ...ual 1 Fit the T pipe P AF into the exhaust gas pipe and align the pipe socket vertically with a spirit level Fig 10 Fitting the T pipe 2 Insert the draught limiter into the pipe connections and align...

Page 22: ...22 Installation 2596151 C_EN_2010_Condair GS EGMS_IOM 3 Turn the locking screw to the left until it stops in order to release the draught air valve Fig 12 Releasing the draught limiter Locking screw...

Page 23: ...pipe see illustration below The condensate discharge connection must point vertically downwards The condensate hose is attached to the condensate connection and run at a constant incline via a trap ho...

Page 24: ...Installing the flow monitor Note Separatefittinginstructionsareenclosedfortheflowmonitor Pleasenoteandfollowtheinstructions in this manual Fig 14 Installing the flow monitor 1 Mark the position of th...

Page 25: ...C 1 2 3 4 5 6 7 8 J1 A2 CH2 A1 CH1 K1 B1 B2 B3 0 10 mADC 2 20 mADC 0 20 mADC 4 20 mADC 0 10 VDC 2 10 VDC 0 5 VDC 1 5 VDC A3 S1 JP3 5 Vdc max 500 mA JP4 24 Vdc max 150 mA 24 VAC SL CH1 CH2 24 VDC 10 VD...

Page 26: ...e sensitive to electrostatic discharges In order to protect these components measures must be taken to prevent electrostatic discharge ESD protection for all installation work 5 3 Connecting the diffe...

Page 27: ...Bk Gr Bk R M R Bk R M Drain Valve optional Bk 2 Burner Units Only R Y Gr Y R Bk 2 Burner Units Only Gr Y Gr Y Gr 120 V Bl Bl Br Gr Y Gas Valve 1 _ Rectifier R Bk Br R JP1 SETTINGS 1 2 3 1 2 3 Standar...

Page 28: ...R Bk Bk R Bk Gr Bk R Gr Bk Gr Bk R M R Bk R M Drain Valve optional Bk 2 Burner Units Only R Y Gr Y R Bk 2 Burner Units Only Gr Y Gr Y Gr Bl Bl Br Gr Y Gas Valve 1 Br R JP1 SETTINGS 1 2 3 1 2 3 Standar...

Page 29: ...18 Supplementary Wiring Diagram Condair GS 195 260 Legend Wiring Diagrams A1 External humidity controller or humidity sensor signal CH1 A2 External humidity limiter controller or humidity limiter sen...

Page 30: ...they will go see instructions for the draught limiter 6 Start the exhaust air system and ramp up to maximum power 7 Using the throttle valve set the negative pressure to 100Pa check with a pressure ga...

Page 31: ...up no longer falls below 20 Pa Then steps 5 7 must be repeated until the system is balanced and works without any problems in the permissible negative pressure range of 20 Pa to 100 Pa 10 Seal the po...

Page 32: ...itch is open while the humidifier is operating Shouldtheairprovingswitchopenduring operation the controller will interrupt all ignition modules and activate the blow ers at 100 After a several seconds...

Page 33: ...Notes...

Page 34: ...Notes...

Page 35: ......

Page 36: ...Condair Group AG Gwattstrasse 17 8808 Pf ffikon SZ Sitzerland Phone 41 55 416 61 11 Fax 41 55 588 00 07 info condair com www condairgroup com CONSULTING SALES AND SERVICE CH94 0002 00...

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