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FITTING THE PRESSURE TRANSDUCER 

   
PRECAUTIONS 
 

 

Lower load carriage completely to the ground and stop the 

engine. 
 

 

Operate the tilt and lift levers to ensure no residual pressure 

is present in the hydraulic system. 
 

 

Remove the hydraulic tank filler cap to remove any pressure 

from the oil reservoir tank. 
 

 

Slightly l

oosen any “easy to get at” fitting in the lifting circuit to 

ensure no pressure is present. The transducer is to be fitted into the 
lifting circuit of the hydraulic system between the control valve and the 
lifting cylinders.  If possible, use a hydraulic adaptor fitting that can be 
installed into the system allowing a “take off” point.   Failing this, the 
system  will  have  to  be  entered  by  direct  drilling  and  tapping  into  a 
suitable  hydraulic  connection.  Ensure  the  suitable  hydraulic 
connection  (tee  piece,  elbow  or  similar)  is  removed  from  the  forklift 
before drilling and tapping. Enter the system by drilling (8.2mm) and 
tapping (1/8 BSPT). Ensure all swarf is removed and refit to machine.  
Connect  appropriate  fitting  and  hose  to  allow  transducer  to  be 
mounted  in  a  safe  position.  Avoid  areas  that  are  subject  to  oil  and 
water.    Do  not  run  cable  through  articulated  or  moving  areas  of  the 
machine.  Ensure the hose does not foul when machine is operated.  
Connect the transducer to the hydraulic line. Tighten the fittings. Start 
the motor and lift the forklift carriage approx 10mm from the ground. 

Bleed  the  air  from  the  line

,  then  using  spanners,  retighten  the 

transducer.   

Summary of Contents for CL2000MKII

Page 1: ...N and OPERATING INSTRUCTIONS for the COMPULOAD CL2000MKII Series LOAD WEIGHING SYSTEM For forklift or small loader application Instant Weight Pty Ltd P O Box 2340 MIDLAND WA 6936 Tel 08 9274 8600 Emai...

Page 2: ...2 INDEX Introduction Installation Instructions Basic Calibration Basic Weighing WARRANTY...

Page 3: ...klifts and small wheel loaders Operating Voltage is 12 24Volts DC The CL2000MKII will generally be installed with a Hydraulic pressure transducer mounted in the Lift Circuit of the machine hydraulics...

Page 4: ...cessary FITTING THE COMPULOAD TO THE OPERATORS CABIN Select a suitable location and using the mounting bracket as a template drill two holes and mount the bracket into position Allow room for the cabl...

Page 5: ...ff point Failing this the system will have to be entered by direct drilling and tapping into a suitable hydraulic connection Ensure the suitable hydraulic connection tee piece elbow or similar is remo...

Page 6: ...6 Transducer connector instructional video Transducer Connector Diagram Transducer Green...

Page 7: ...rown Power White Earth Green TXD ESTABLISHING A WEIGHING POINT Static mode When weighing in the static method a predetermined weighing point must be established The weighing point on a standard forkli...

Page 8: ...When lowering to position 2 this must be done smoothly and slowly to allow the hydraulic pressure to be consistent Lowering abruptly will cause a pressure spike within the lift circuit and readings wi...

Page 9: ...d power up and go through a short power up cycle Once the power up cycle finishes the indicator will show a random reading in the Current Load screen To ensure you have the hydraulic pressure transduc...

Page 10: ...he Zero Step 5 and the Test Weight again Step 9 Press the Exit button one press at a time to return to the main weighing page and to save the calibration Perform as many test weighings until you are s...

Page 11: ...se to 1 Lower to 2 and on the carriage Arrow or other markings on a loader 1 With the forks empty and mast upright raise forks up to the weighing position If other than 0 00 zero is displayed press ZE...

Page 12: ...te further buckets 4 To CLEAR the TOTAL press the CLEAR button and HOLD for 3 seconds The TOTAL will return to zero to allow the next Load to be completed 5 NOTE pushing the CLEAR button once will del...

Page 13: ...Date each bucket load and bucket number When the CLEAR button is pressed for 3 seconds at the end of a load the docket will finalise and print out a Total 2 PRINTER OFF Whilst loading the printer will...

Page 14: ...print most likely you have the paper upside down Thermal Paper only prints on one side DO NOT PULL THE PAPER THROUGH THE PRINTER THIS WILL STRIP THE GEARS OF THE PRINTER AND CAUSE DAMAGE THAT CANNOT...

Page 15: ...ns are carried out or attempted to be carried out by other than ATLAS WEIGHING Pty Ltd The warranty is not transferable and applies only to the original purchaser unless authorised by ATLAS WEIGHING P...

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