background image

Before the screws leave the threads the springs

become free of tension.

If in the initial rotation the screws are jammed, hit them

lightly on the head with a flat pin to make them loose.
When there are 4 screws in the cover (sizes C60,
C75), work on two opposing screws first and then on
the second set as described before.

3.3

Remove the covers making sure not to damage the
cover seals.

3.4

Remove the springs (4,5,6) from the cylinder and lay
them together in their covers for the assembly stage.

The indicator snaps to the pinion with its
Namur interface projecting above it and
enabling any ancillary to connect to the
pinion.

Installation, Operating & Maintenance instructions

PAGE 5

IDENTIFICATION

Compact II actuators are supplied with a nameplate which
is located on the side of the body. The information includes
actuator size, model, type, spring set, threads, indicator,
additional options, date of manufacture, protection rating,
pressure limits and company logo.

Actuator

description

Date of

manufacture

H20  SR-2A2B-R    M/45

QUA

TER TURN 

ACTUA

T

O

R

MODEL

SERIES

MAX PRESSURE:  120 PSI,  8 BAR

**********    *     **

COMP

ACT

 II, 12305, IL

II 2 GD cg   T4

Baseefa04ATEX0042X

ATEX marking of

explosion protection

“GD” for

Gas & Dust

CE mark

Limiting

Pressure

DISASSEMBLY

General

Before performing any disassembly operations make sure
you read all the warnings and safety instructions in this
leaflet.

1

Do not attempt to disassemble the actuator while it is still
connected to the valve or to any ancillary.
Verify that the actuator is not pressurized. Check that the air
ports are vented and spring return actuators are in the fail
close position.
Work in a clean area, free of dust, debris, grease, corrosives
and moisture. For security and comfort do the repairs on a
table with a vice and available air supply. Clamp an adaptor
to the vice and place the actuator drive on it.

 

Use only Metric

hex head wrenches and make sure they are not blunt on the
edges

2.1

Before disassembly, mark the covers (8, 8A, 9) with

the body. This is recommended to identify each cover
to its original position when you re-assemble the
actuator.

2.2

Remove the cover screws (10). If in the initial rotation

the screws are jammed, hit them lightly on the head
with a flat pin to make them loose.

2.3

Remove the covers making sure not to damage the

O-ring seals (7, 7A, 10).

When removing the Namur cover (8A) make sure the

O-ring connecting to the inner chamber is secure in
its slot.

To convert to SR actuator, go to Section 6 for assembly.

Disassembly of Double
Acting Covers

2

Caution: Springs in the actuator are under tension.
3.1

Before disassembly, mark each of the covers (8,8A,9)
with the body. This is recommended to identify each
cover to its original position when you re-assemble
the actuator.

3.2

Remove the cover screws in sequence by turning
each opposing screw two rotations at a time. When
removing the Namur cover (8A) make sure the
O-ring connecting to the inner chamber is secure in
its slot.

Disassembly of Spring
Return Covers

3

Summary of Contents for Compact4 II

Page 1: ...The Four Piston Pneumatic Actuator Sizes Included C15 C20 C25 C30 C35 C45 C60 C75 Installation Operating Maintenance www Compact4 com Compact Inc...

Page 2: ...The Compact actuator has been packaged to provide protection during shipment however it can be damaged in transport Prior to storage inspect the actuator for shipping damage Keep the actuators in thei...

Page 3: ...O rings and HT grease The Compact II minimum working temperature is 40 C 40 F when used with EPDM O rings and LT grease For temperatures below 40 C 40 F please consult with Compact When used in sub z...

Page 4: ...s Only Solenoids made to the NAMUR standard can be mounted in this way The Compact II actuator can also be piped with solid or flexible tubing from remote solenoid valves The screws are threaded into...

Page 5: ...assemble the actuator while it is still connected to the valve or to any ancillary Verify that the actuator is not pressurized Check that the air ports are vented and spring return actuators are in th...

Page 6: ...t 4 4 Push the four pads 18 in towards the pinion with a tool and remove them from body Note Usually it is not required to remove the pads 3 5 Follow the same routine on all four cylinders To replace...

Page 7: ...he grooves of the stop perpendicular to the adjustment screws to ensure correct angle of rotation Rotate the pinion CCW until the protrusion flats hit the adjustment screws and the grooves line up wit...

Page 8: ...cover and then screw the spring cover 8 6 21 Always tighten the screws in sequence 6 22 Assemble the DA covers 9 Make sure the covers are put back according to your marking during disassembly 6 23 As...

Page 9: ...rom the bottom 7 4 The stop plate 13 bottom bearing 14 and bottom O ring 15 will drop out with the pinion There is no need to separate the stop from the pinion Make sure the stop and pinion stay toget...

Page 10: ...econds is considered acceptable The leak testing pressure will be 80 psig 5 5 barg Use a calibrated pressure regulator to apply pressure to the actuator WARNING Do not exceed the maximum operating pre...

Page 11: ...AL 356 380 Buna N Viton EPDM ST ST Steel E N Coated 1 4 4 4 4 4 3 1 3 1 3 1 8 16 1 1 2 2 1 1 4 4 1 1 1 1 4 1 2 Description Qty Material 1 2 3 4 5 6 7 7a 8 8a 9 10 11 12 Body Piston Piston O Ring Inner...

Page 12: ...Compact Inc Compact Inc PO Box 1444 Paramus NJ 07652 Phone 201 523 6066 Fax 201 523 6065 sales compact4 com...

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