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G:\Masters\Installation Sheets\Master & Premier\MMR400S Aviation Installation Sheet.doc 

Page 8 of 18 

9. 

Dispensing Hoses and Nozzles 

The unit may or may not be supplied with dispensing hose and nozzle assemblies.  
If customer supplied hose assemblies, pylons, reels, safe breaks and nozzles are used they must 
comply with the requirements outlined in AS/NZS 222. 
 

9.1 

Breakaways 

 
Any breakaway couplings that have been subject to a break-away situation should be inspected 
and refitted or replaced in accordance with the original manufacturer’s instructions. 

10. 

Electrical Commissioning C4000 

Before beginning this test, check that fuel has 

not

 been applied to the dispenser. The factory 

set-up information should have been programmed into the dispenser but all K-factor and 
Parameter switch settings should be checked and confirmed before commissioning tests are 
carried out. 

Make sure that the inlet shut-off valves are closed (these are the valves in the inlet lines at the 
base of the dispenser, but they are not part of the dispenser). 

1.

 

Turn on the power supply to the dispenser.  

2.

 

With the dispenser in a 

ready state

, check that the C4000 Microprocessor Power LED (D1) is 

turned on. 

 If the dispenser is receiving information, Comms RXD LED (D6) will poll. If the 

dispenser responds to polls for its respective pump number/s, Comms TXD LED (D7) will also 
poll. 

 

Diagnostic LED (D18) slowly flashing. (If the dispenser is connected to an operational 
Controller, it flashes slowly but erratically. If the dispenser is not connected to a 
Controller, it flashes slowly and consistently.) 

 

Watchdog LED (D5) is turned off 

3.

 

Turn side A switch to ON. 

The display will show 

 

888888

 

and the solenoids will energise, starting the pump motor. 

Check that Diodes D8, D10 and D11 turn on, indicating a signal is being sent to the triacs to 
open the solenoid valves. 
The diagnostic LED (D18) flashes quickly when the start button is pushed or the nozzle 
removed from the holster to initiate a fill. When the button is released or nozzle returned to 
the holster it will return to the normal state and flash slowly. 

4.

 

Verify solenoid operation by listening for a click, or by using a screwdriver tip or some other 
metallic tool to check for a magnetic field present on the solenoid coils. 

5.

 

The solenoids will switch off after four minutes. This is a default time-out setting in the 
software for situations when there is no fuel flow registered. If there is air in the system, the 
display may show an error code. 

6.

 

Turn switch to OFF 

7.

 

Repeat the operation for both hoses. 

8.

 

To clear the error code, re-power the dispenser and then move on to the Mechanical 
Commissioning and Air Purge of the dispenser. 

 

Summary of Contents for Master MMR400S Aviation

Page 1: ...kland 1061 New Zealand PO Box 12 417 Penrose Auckland 1642 New Zealand Tel 64 9 579 2094 Fax 64 9 579 0635 info compac co nz www compac co nz Installation and Setup Instructions Model Master Version M...

Page 2: ...and Nozzles 8 9 1 Breakaways 8 10 Electrical Commissioning C4000 8 11 Mechanical Commissioning and Air Purge 9 12 Setting up the C4000 9 12 1 Configuration Codes 9 12 2 Submersible Delay Sd 10 12 3 Pr...

Page 3: ...stallation and operating conditions may affect the unit s performance Compac Industries Limited has no control over each installation s unique operating environment Hence Compac Industries Limited mak...

Page 4: ...G Masters Installation Sheets Master Premier MMR400S Aviation Installation Sheet doc Page 4 of 18 2 Footprint...

Page 5: ...al regulations The dispensing equipment shall be installed to prevent the delivery hose from contacting the ground when not in use Where local regulations require a sump to be fitted a Sumps must be p...

Page 6: ...es while working in the Flame proof box Operating the unit with these incorrectly set can result in damage to the C4000 Power Supply or incorrect operation of the solenoid These switches are set in th...

Page 7: ...sure ensure the sealing O ring is in place Note All cables entering the power supply must be glanded with approved 20mm flameproof glands Note Output to submersible pump s is 230 V ac 300 mA max It is...

Page 8: ...XD LED D6 will poll If the dispenser responds to polls for its respective pump number s Comms TXD LED D7 will also poll Diagnostic LED D18 slowly flashing If the dispenser is connected to an operation...

Page 9: ...eck all the dispenser fittings solenoids and pipework for leaks 7 Turn side A switch off and connect the hose to a suitable tank or container Turn side A switch on again 8 The display and tote should...

Page 10: ...elease the K factor switch repeatedly until Pcut appears on the Dollar display 3 Increase the Pcut setting and do another delivery Adjust the Pcut setting again if required The maximum value that the...

Page 11: ...the litres display and PrA is displayed on the money display 3 Press and hold the Parameter switch A digit of the displayed Price per litre will begin to increment 4 When the digit is correct release...

Page 12: ...Factor switch is shown in the diagram below J1 Comms Test J7 Displays J13 Not used J2 To Power Supply J8 Temperature for Temperature compensation only J14 Not used J3 Input from KG Meter Side A J 9 P...

Page 13: ...o a certified measuring container and compare the display value with the amount dispensed Example Display shows 10 00 True volume 20 00 To calculate the correct K Factor from the information above fir...

Page 14: ...roller If the pump is connected to a controller check that pump data and transaction information is being correctly uploaded to it Refer to the controller manual for specific instructions regarding co...

Page 15: ...exceeded Err 8 Excess reverse rotation of encoder Check product is not flowing back into the tank once the delivery has finished Err 9 Faulty or disconnected meter encoder 1 Check that encoder is plug...

Page 16: ...A K C4000 microprocessor board F CP C4PROCES A COM250 meter complete F METER COM250AS COM250 Flowmeter electronics F METER 125 250E ACV Valve P VALVE ACV 2 Solenoid Coil F D SCI08COIL10W C4000 Power...

Page 17: ...o the unit Phone number if dial in site Merchant ID number Eftpos site 21 Contact Details Service Agent Phone E mail Address 1 Address 2 22 Notes Manufacturer Contact Details The Compac Master Dispens...

Page 18: ...ation Sheet doc Page 18 of 18 23 Revision History Previous revision date Summary of changes New document 26 06 14 Added sump info in accordance with EPA File ref COM 09 29 Added Electrical and Mechani...

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