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Command Light KL409D, Manual, Page: 34 / 40

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Command Light KL409D Manual Download Page 34

KNIGHT

SLIM

34

Exploded View - (Relay Box)

Summary of Contents for KL409D

Page 1: ...Effective September 2020 This guide supersedes all previous versions MODEL COVERED KL409D 3842 Redman Drive Fort Collins CO 80524 1 800 797 7974 www CommandLight com KNIGHT SLIM...

Page 2: ...ersatile flood lighting package available We take great pride in the quality of our work and hope that you will find many years of satisfaction from the use of this equipment Should you have any probl...

Page 3: ...USER GUIDE 3...

Page 4: ...ion Requirements 13 Mounting 14 Holster Mounting 14 Electrical Wiring 15 12 VDC 15 Holster Wiring 15 Warning Device Installation 16 Relay Box Wiring 17 18 Maintenance 19 Cleaning 19 Center Switch Adju...

Page 5: ...pped in good working order and condition We therefore extend to the original purchasers the following Limited Warranty for the period of five years from the original date of purchase 1 This warranty d...

Page 6: ...d and have a technician dispatched if needed with a written work authorization number and a base amount of hours allotted to do repair 4 We remain available for service support via phone email or vide...

Page 7: ...ed by you filing the claim directly Every consignee is on the ground floor in contact with the local agent who inspects the damaged goods and thus each claim can be given individual attention Since ou...

Page 8: ...t position while people are located within its operating envelope There are numerous pinch points that can cause serious bodily injury Do not use a high pressure washer or subject the light to high vo...

Page 9: ...rhead power lines There are several standard lighting options available for the KNIGHTSLIM Model Description Minimum Power Requirements KL409D H4 4 x LED 100 Amps 12 VDC The emergency vehicle generato...

Page 10: ...ride system that precludes rotation of the upper stage until the lower stage has elevated approximately 16 from the nested position When the lower stage is below 16 the following conditions exist Uppe...

Page 11: ...rk Sequence Press green button on the controller once It does not need to be held in position The Autopark sequence begins 1 Emergency Stop light is illuminated 2 Lamps are extinguished 3 Upper stage...

Page 12: ...Lifting device crane forklift block and tackle etc Sling for lifting Drill 21 64 17 64 drill bits Hole punch for metal with 7 8 and 15 16 diameter capacity Phillips head screwdriver 2 COMMAND LIGHT fl...

Page 13: ...velope of a typical light tower Make certain sufficient clearances are incorporated in your installation to allow for variations vehicle body flex environmental conditions future servicing needs etc I...

Page 14: ...spacers Before placing the full weight of the unit on the spacers align spacers with the holes in the end frame castings Drill 21 64 holes in the mounting surface using the end casting holes as a tem...

Page 15: ...e KNIGHTSLIM relay box The Model KL409D series KNIGHTSLIM comes pre wired to connect to 115 VAC 12 VDC Holster Wiring Determine if an elevated warning device will be used in conjunction with the light...

Page 16: ...chematic will be used for V Mux or any other multiplex system if it is only being used for elevated warning A V Mux wiring schematic and circuit board troubleshooting guide are included Detaching Atta...

Page 17: ...ute Cables from Light Tower to Relaybox Crimp Large Bosch connectors on the 10 Awg black red blue orange wires in the larger cable these are the Lamp Power wires Insert the Bosch connectors into the o...

Page 18: ...Blue White 8 18 Awg Brown White 9 18 Awg Purple 10 18 Awg White Black 11 18 Awg Orange 12 18 Awg Yellow Black 13 18 Awg Black 14 16 Awg Green Wire the small gray 22 20 control cable to the 20 pole st...

Page 19: ...mit i e Lights will turn on then raise lamp tree to a 45 degree angle 2 Visually verify the centering cam on the rotation spindle is contacting the roller of the center switch arm 3 Ensure that when t...

Page 20: ...motor screws 5 Loosen but do not remove screws that retain rotation motor 6 Make sure both pulleys are parallel and in alignment with each other To adjust any misalignment loosen the 2 set screws sec...

Page 21: ...tate too quickly or with too much pressure can break the rotation motor shaft Be certain that you rotate in the proper direction the upper stage can rotate a full 360 Generally you need to rotate the...

Page 22: ...m the extension end of the actuator Avoid using a hardened steel punch which could peen the end of the shaft thus damaging the bore within the aluminum pivot blocks Note that the light weighs in exces...

Page 23: ...l not nest Upper stage not centered Raise lower stage higher than 16 Center upper stage green light illuminated Unit being operated on a slope 15 Lower lamp tree to horizontal Using a pike pole hold u...

Page 24: ...KNIGHTSLIM 24...

Page 25: ...irements Average Generator Requirement 2 x 60 Watt LED 12 VDC 55 amps 1 kW minimum 2 x 270 Watt LED Lift actuators and rotation motor will cause higher current draw during use Motor Duty Cycle All mot...

Page 26: ...KNIGHTSLIM 26...

Page 27: ...USER GUIDE 27 Parts List Base...

Page 28: ...KNIGHTSLIM 28 Exploded View Base...

Page 29: ...USER GUIDE 29 Parts List Mid Plate...

Page 30: ...KNIGHTSLIM 30 Exploded View Mid Plate...

Page 31: ...USER GUIDE 31 Parts List Exploded View Lamp Tree...

Page 32: ...KNIGHTSLIM 32 Exploded View Lamp Tree...

Page 33: ...USER GUIDE 33 Parts List Relay Box...

Page 34: ...KNIGHTSLIM 34 Exploded View Relay Box...

Page 35: ...USER GUIDE 35 Wiring Schematics...

Page 36: ...KNIGHTSLIM 36 Holster Box...

Page 37: ...USER GUIDE 37 Holster Box...

Page 38: ...KNIGHTSLIM 38...

Page 39: ...USER GUIDE 39...

Page 40: ...KNIGHTSLIM 40...

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