Comfort Bilt HP55 Operator'S Manual Download Page 14

Operator’s Manual

 

HP55 Pellet Stove

 

~  14  ~

 

OUTSID

E AIR C

ONNECTION

 

The

 

efficiency

 of 

ComfortBilt

 

pellet

 

stoves

 

can

 

be

 

impacte

by

 

the

 

temperature

  of 

the

 

air

 

supplie

t

the

 

burn

 

pot,

 

an

the

 

temperature

 

of

 

the

 

ai

that

 

is

 

drawn

 

past

 

the

 

heat

 

exchanger

 

to

 

heat

 

the

 

room.

  

When

 

exterio

air

 

supplie

t

the

 

burn

 

pot

 

is

 

extremely

 

cold,

 

slightly

 

more

 

energy

 

is

 

neede

t

burn

 

pellets

 

at

 

optimum

 

temperatures.

 

A

 

disadvantage

 

of

 

supplying

 

interio

room

 

air

 

t

the

 

burn

 

pot

 

is

 

that

 

the

 

room

 

ai

used

 

by

 

the

 

burn

 

pot

 

(an

sent

 

out

 

the

 

exhaust

 

pipe)

 

must

 

be

 

replaced

 

by

 

air

 

drawn

 

in

 

throu

gh 

windows,

 

doors

 

an

cracks.

 

Usin

interi

or 

air

 

is

 

not

 

recommende

in

 

newe

houses

 

that

 

are

 

tightly

 

sealed.

 

A

ir 

drawn

 

in

 

by

 

the

 

heat

 

exchange

is

 

always

 

inte

rior 

room

 

air

 

an

shoul

be

 

the

 

coolest

 

air

 

in

 

the

 

livin

space.

 

Stoves

 

therefore

 

work

 

best

 

when

 

they

 

are

 

place

at

 

the

 

lowest

 

level

 of a 

home,

 

and

 

located

 

so

 

that

 

all

 

the

 

air

 

in

 

the

 

room

 

is

 

freely

 

available

 

to

 

the

 

stove's

 

heat

 

exchanger.

   

 

Connection

 

from

 

the

 

intak

e   

pipe

 

(2

” 

diameter

 

pipe

 

in

 

rear

 

of

 

stove)

 

to

 

th

outsid

of

 

the

 

house

 

is

 

REQUIRED

 

for

 

mobile

 

home

 

installation.

   

It

 

is

 

recommended

 

in

 

tight

ly 

sealed

 

homes

 

with

 

exhaust

 

fans

 

su

ch 

as

 

kit

chen 

or

 

bathroom

 

fans.

   

This

 

wi

ll 

eliminat

poor

 

performance

 

du

to

 

negative

 

pressure.

 

Only

 

noncombustib

le 

pip

2”

 

(or

 

greater)

 

in

 

diameter

 

is

 

approved

 

to

 

use

 

for

 

outside

 

air

 

connections

 

(straight

 

or

 

flexible).

 

PV

pip

is

 NOT 

approved

 

and

 

should

 

NEVER

 

b

connected

 

to

 

th

stove.

     

If

 

th

air

 

inlet

 

is

 

connected

 

to

 

th

outside,

 

it

 

MUS

be

 

terminated

   

with

 

a

 

vertica

90°

 

b

end 

(down)

 

or

 

with

 a 

wind

 

hood.

 

Failur

to

 

do

 

so

 

cou

ld 

result

 

in

 a 

burn

 

back

 

durin

high

 

winds

 

blowin

direct

ly 

up

 

th

air

 

inlet

 

durin

g a 

simultaneous

 

power

 

failure.

   

Blockage,

 

excessive

 

length,

 

or

 

extr

bends

 

in

 

the

 

air

 

intak

pipe

 

wi

ll 

starve

 

th

stove

 

of

 

combustion

 

air.

 A 

90º

 

b

end 

is

 

equivalent

 

in

 

restriction

 

to

 

approximately

 

30

” 

of

 

straight

 

inlet

 

pipe.

 

MOBILE

 

HOME

 

Installation

 

in

 a 

mobile

 

home

 

shou

ld 

be

 

in

 

accordan

ce 

with

 

th

manufactured

 

hom

and

 

saf

ety 

standard

 

(HUD),

 

CFR

 

3280,

 

Part

 

24.

 

This

 

stove

 

must

 

b

vented

 

to

 

the

 

outside.

 

In

 

addition

 

to

 

th

standard

 

installation

 

instructions,

 

th

following

 

requirements

 

are

 

mandator

for

 

installation

 

in

 a 

mobile

 

home:

   

1.The

 

stove

 

must

 

b

permanently

 

attached

 

to

 

the

 

floor.

 

2.

 

Stove

 

must

 

hav

an

 

outside

 

air

 

source.

 

3.

 

Stove

 

must

 

b

electrica

lly 

grounded

 

to

 

the

 

stee

chassis

 

of

 

the

 

mobil

home.

 

4.

 All 

vertica

chimney

 

vents

 

must

 

have

 wall 

supports.

 

5.

 All 

exhaust

 

systems

 

must

 

have

 a 

spark

 

arrestor.

6. 

Check

 

with

 

loca

buildin

officials

 

to

 

see

 

if

 

other

 

codes

 

m

ay 

apply.

 

    WARNING

DO

 

NOT

 

CONNEC

TO

 

AN

Y  AIR 

DISTRIBUTION

 

DUC

O

SYSTEM.

 

DO

 

NO

INSTALL

 

IN

 A 

SLEEPING

 

ROOM.

 

    CAUTION 

THE

 

OPERATION

 

OF

 

EXHAUST

 

FANS

 

SUCH

 

AS

 

BATHROOM

 

FANS,

 

ATTIC

 

FANS,

 

ETC.

 

MIGHT

 

STARVE

 

THE

 

PELLET

 

STOVE

 

OF

 

COMBUSTIBLE

 

AIR

 

CREATING

 

A

 

NEGATIVE

 

PRESSURE

 

IN

 

THE

 

ROOM.

 

PROVIDE

 

ADEQUATE

 

VENTILATION

 

IN

  THE 

ROOM

 

ACCOMPANYING

  THE 

PELLE

STOVE.

 

I

NOT,

 

THE 

PRESSURE

 

SWITCH

 

MAY

 

SHU

O

FF 

OPERATION

 

O

THE

 

PELLET

 

STOVE.

 

THE 

STRUC

TURAL 

INTEGR

ITY 

OF

 

THE 

MANUFACTURED

 

HOME

 

FLOOR,

 

WALL,

 

AND

 

CEILING/ROO

MUS

BE

 

MAINTAINED

 

UNDERSTANDING

 

YOUR

 

STOVE

 

Your Stove utilizes a vertical auger fuel feed system that 

is operated by a microprocessor controlled digital circuit 

board.    The  digital  circuit  board  allows  the  vertical 

auger fuel system to run in a timer based, non-continuous 

cycle;  this  cycling  allows  the  auger  to  run  for  a 

predetermined  amount  of  time.    The  auger  pushes 

pellets up a chute located in the hopper.    The pellets will 

then  turn  and  fall  through  another  chute  into  the  burn 

pot.    Your stove is equipped with an automatic ignition 

system that should ignite the fuel within 3-5 minutes of 

pressing the On/O button. As pellets fill the burnpot and 

ignite,  outside  air  is  drawn    across  the  fuel  and  heated 

during  the  combustion  process  which  is  then  pulled 

across  the  heat  exchanger  by  the  exhaust  motor  or  the 

draft  fan.    As  the  stove  reaches  operating  temperature, 

room air is then circulated around the heat exchanger by 

a room air blower, distributing warm air into the room. 

The  amount  of  heat  that  is  produced  by  the  stove  is 

proportional to the rate of fuel that is burned.    Because 

a  forced  draft  pressure  is  required  for  the  combustion 

process inside your stove, it is extremely important that 

the exhaust system be properly installed and maintained. 

Also,  the  doors  must  remain  closed  while  in  operations 

and the seals on the doors must be properly maintained

 

Summary of Contents for HP55

Page 1: ...O NOT DISCARD IMPORTANT OPERATING AND MAINTENANCE INSTRUCTIONS INCLUDED SAVE THESE INSTRUCTIONS AND LEAVE THIS MANUAL WITH ANY PARTY RESPONSIBLE FOR USE AND OPERATION I M P O R T A N CAUTION CONTACT L...

Page 2: ...RE HOT DURING OPERATION AND COOL DOWN KEEP CHILDREN AWAY CAREFULLY SUPERVISE CHILDREN IN SAME ROOM AS APPLIANCE DO NOT OPERATE WITH PROTECTIVE BARRIERS OPEN OR REMOVED KEEP CLOTHING FURNITURE DRAPERIE...

Page 3: ...uses this stove must read the instructions and be familiar with the controls This symbol points out important safety instructions which if not followed could endanger your personal safety Read and fol...

Page 4: ...230 volt power source is required DO NOT install a flue damper in the exhaust venting system of this unit DO NOT connect this unit to a chimney flue servicing another appliance DO NOT install in a sle...

Page 5: ...pen while unattended CAUTION INSTALLATION AND REPAIR OF THIS PELLET STOVE SHOULD BE DONE BY A QUALIFIED SERVICE PERSON THE APPLIANCE SHOULD BE INSPECTED BEFORE USE AND AT LEAST ONCE A YEAR BY A QUALIF...

Page 6: ...ombustibles 10 VENTING 11 Type of Vent 11 Pellet Vent Installation 11 Vent Termination Clearances 12 13 Outside Air Connection 14 Mobile Home 14 Venting Installation Examples 15 20 BECOMING FAMILIAR W...

Page 7: ...ing these materials does not prohibit the use of fire starters made from paper cardboard saw dust wax and similar substances for the purpose of starting a fire in an affected wood heater Burning these...

Page 8: ...is an serious clinker in the burnpot 2 If there are some leakages on the stove for example the glass door 3 The exhaust channel have been blocked partially The input voltage is abnormal SPECIFICATION...

Page 9: ...earance is 2 from the back of the stove to the wall SEE FIGURE 2 The minimum floor protector material is 24 GA sheet metal Figures 1 Figures 2 Figures 1 and 2 Pellet stove floor pad clearances WARNING...

Page 10: ...are minimum clearances to combustible walls NOTE When interior vent is installed vertically the clearance to the back wall is determined by the vent size used Install vent at clearance specified by th...

Page 11: ...tem Total length of horizontal vent must not exceed 10 feet The maximum recommended vertical venting height is 18 feet All joints for pellet vent are required to be fastened with at least three screws...

Page 12: ...me plugged by snow or other material Figure 7 Vent Termination A A Minimum4 clearance below or beside any door or window that opens This clearance may be reduced to18 if using out side air We recommen...

Page 13: ...s you must use 4 venting pipes NOTE In order to achieve optimum performance it is recommended that you keep the vent as short as possible especially in regards to the horizontal run The vent must have...

Page 14: ...llation instructions the following requirements are mandatory for installation in a mobile home 1 The stove must be permanently attached to the floor 2 Stove must have an outside air source 3 Stove mu...

Page 15: ...Operator s Manual HP55 Pellet Stove 15 SIMPLE STOVE VENTILATION EXAMPLES...

Page 16: ...Operator s Manual HP55 Pellet Stove 16 COMPLEX STOVE VENTILATION EXAMPLES INTERIOR VERTICAL INSTALLATION Figure 12 Interior Vertical Installation...

Page 17: ...Operator s Manual HP55 Pellet Stove 17 CLASS A CHIMNEY RETROFIT Figure 13 Class A Chimney Retrofit...

Page 18: ...Operator s Manual HP55 Pellet Stove 18 MASONRY FIREPLACE HEARTH STOVE Figure 14 Masonry Fireplace Hearth Stove...

Page 19: ...Operator s Manual HP55 Pellet Stove 19 ZERO CLEARANCE METAL FIREPLACE HEARTH STOVE Figure 15 Zero Clearance Metal Fireplace Hearth Stove...

Page 20: ...Operator s Manual HP55 Pellet Stove 20 FREESTANDING MASONRY CHIMNEY Figure 16 Freestanding Masonry Chimney...

Page 21: ...complete an operation See the combination key function list below Key 6 Timer use scroll up and down to change value Key 11 Feeding Used for newly installed stoves to prime the auger Key 9 Stop Feedin...

Page 22: ...e 5 Current Temperature Displays the temperature that is being read by the temp sensing wire Figure 18 Display Screen 6 Current Time Period In weekly mode this displays the current time setting 7 Day...

Page 23: ...rm to the auger feed system SEE FIGURE 21 Also take care in making sure there is no pellet material in the hopper lid seating surfaces Close the lid This stove has a safety switch that will not allow...

Page 24: ...is pushing out TEMPERATURE CONTROL MODE The Temperature Mode allows you to set the temperature of the room The stove will increase or decrease the level of heat it puts out automatically to keep the r...

Page 25: ...WEEKLY Select Set Weekly Press ENTER This will take you into the Weekly Schedule screen Figure 25 Weekly MON ALL 1 NO 2 NO 3 NO 4 NO Figure 25 1 In the Weekly Schedule screen you can begin with selec...

Page 26: ...n change to the level need to set Press again to exit highlight Note The level item has 8 options IG01 IG02 IG03 correspond to ignition stage H01 H02 H03 H04 H05 correspond to Heating stage 2 Move to...

Page 27: ...he period between two lasting time is the Span Time It can be adjust from 30min to 60 min Smart Ash cleaning is an automatic Ash cleaning cycle It has 3 setting light medium heavy Set ECO Select the E...

Page 28: ...ss these two components of your stove to see if they are properly working Note The option is just for serviceman Information Select the Information and press enter This will take you into the informat...

Page 29: ...the control pad to initiate the shut down mode The On Off indicator on the screen will read OFF The auger will stop feeding pellets but the room air distribution blower and exhaust fan will continue...

Page 30: ...ipe the glass clean with a dry or damp rag If this does not clean the glass use any non abrasive cleaner Using ceramic stove top cleaner can be helpful in removing soot from the glass Inspect gaskets...

Page 31: ...gged venting will effect the quality of the fire Make sure to clean any screens in the venting regularly A plugged screen will shut of combustion air and cause the fire to die or burn poorly DAILY MAI...

Page 32: ...burned IMPORTANT NOTE A HOLE CAN BE CUT IN THE GASKET USING A UTILITY KNIFE TO ACCESS THE housing THIS WILL ALLOW YOU TO REUSE THE GASKET Annually OR EVERY 3 4 TONS OF FUEL Remove and clean the exhaus...

Page 33: ...NOT OPERATE UNIT WITH PANELS REMOVED OR OPEN HOT PARTS DO NOT OPERATE THE UNIT WITH PANEL OPEN RISK OF ELECTRIC SHOCK DISCONNECT POWER BEFORE SERVICING UNIT IN THE EVENT OF COMPONENT FAILURE REPLACE...

Page 34: ...control Main door or ash pan not sealed No negative pressure in fire chamber Piping or stove may be plugged with ash The pressure sensor shuts off the feed auger when there is no negative pressure in...

Page 35: ...safety switch if not operating properly PROBLEM CAUSE SOLUTION Fire burns lazy and smoky Stove is dirty Poor quality fuel Clean fire pot Clean ash pan Clean exhaust vent system Clean stove through cov...

Page 36: ...ited to blowers wiring vacuum switches speed controls control boxes switches pilot assemblies thermostats and igniters are covered under SMG Hearth and Home LLC s one year warranty Our firepots and la...

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