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InteliCharger 240 24 Reference Guide

12

This option is not applicable for NiCd–NiMH batteries.

Note:

It is allowed to set this option when charger is powered.

Life Test function

Charger check periodically battery internal impedance and determines whether the battery

is sulphated when Life Test function is enabled. Test is performed every two hours during

float charging stage. Two consecutively checks with the same result have to be performed

prior Life Test results are announced. If a sulphated battery is detected, this fault is
signalized by battery or charge fail indicator

, battery or charge fail relay is in failure

mode (pin 6–8 closed) and diagnostic indicator

is blinking 5 blink code. During fault

signaling the charger operates as usual and continues with charging the battery.

Note:

It is essential to connect battery properly to ensure right results of battery life test function.

Power supply mode

The charger is switched automatically to power supply mode when there is no battery connected to charger

battery output. Output voltage is the float charging voltage and depends on battery type selected. See

Battery

type selection (page 11)

for details. Maximum output current in power supply mode is the same as maximum

charging current.

Battery care

The Battery Care philosophy is based on algorithms that implement rapid and automatic charging, battery

charge optimization, flat batteries recovery and real time diagnosis. The realtime auto-diagnostic system

monitors battery and charging proces during the installation and operation.Faults such as cells in short circuit,

accidental reverse polarity connection, disconnection of the battery, can be easily detected and fixed by help of

blink code of diagnosis indicator. The charger is suited for all battery types. It is possible to choose predefined

charging curves for Open Lead Acid, Sealed Lead Acid, Gel and NiCd–NiMH battery. Battery reliability in time is

guaranteed by continuously testing the internal impedance status. It avoids any possible risk of damages and

grants also a permanent, reliable and safe connection of the battery to the charger. The system, through a

battery stimulation circuit with algorithms of evaluation of the detected parameter, is able to recognize batteries

with a short-circuited cell.

Charging curve

Automatic multi-stage operation and real time diagnosis allows fast recharge and recovery of deeply discharged

batteries, adding value and reliability to the system hosting the InteliCharger 240 24 device. The type of

charging is Voltage stabilized and Current stabilized IUoU.

Each of four charging stage is identified by a flashing code on the Diagnosis indicator.

To maintain the output battery voltage in lower levels, don’t enable boost charging. (No jumper set in position 5.)

There are four charging stages:

recovery

2

bulk

absorption

float.

Summary of Contents for InteliCharger 240 24

Page 1: ...public Tel 420 246 012 111 E mail info comap cz www comap cz Global Guide InteliCharger 240 24 Inovative advanced battery charger SW version 1 0 0 1 Document information 3 2 Charger overview 5 3 Wirin...

Page 2: ...ram 7 3 3 Wires parameters 8 4 Charger setup and operation 9 4 1 Front panel description 9 4 2 Detailed description 9 AC input terminal 9 Charging current level 9 Battery output terminal 9 Signal outp...

Page 3: ...itions as applicable ComAp s License Agreement is governed by the Czech Civil Code 89 2012 Col by the Authorship Act 121 2000 Col by international treaties and by other relevant legal documents regula...

Page 4: ...ore details relating to the Ownership Extent of Permitted Reproductions Term of Use of the Documentation and to the Confidentiality rules please review and comply with the ComAp s License Agreement Te...

Page 5: ...as cells in short circuit accidental reverse polarity connection disconnection of the battery These faults can be easily detected and fixed by help of blink code of diagnostic LED during the charger...

Page 6: ...power supply technology High efficiency 88 Protected against short circuit reversed polarity overload and over temperature Signal output terminal voltage free contact for discharged or damaged battery...

Page 7: ...sed bridge corresponding terminals on AC input terminal block see left Note Use appropriate wire cross section See Wires parameters page 8 for details 3 2 Battery output wiring diagram InteliCharger 2...

Page 8: ...ers Use wires with following parameters for all connection type Input Output Signal Solid mm2 Stranded mm2 AWG Torque Nm Stripping length mm 0 2 2 5 0 2 2 5 24 14 0 5 0 6 7 Note The connection is made...

Page 9: ...est function selector 4 2 Detailed description AC input terminal Use 3 wires connection L phase N neutral PE protective earth according to description in chapter AC input wiring diagram page 7 Chargin...

Page 10: ...charge fail alarm relay pin 6 7 and 8 are active under low battery wrong battery connection charging fail or battery to be replaced conditions See details in table below Battery or charge fail Relay o...

Page 11: ...e Jumper position Standard Bulk Absorption Float cell battery voltage Bulk Absorption cell battery voltage in Boost mode Open lead 2 23 V 26 76 V 2 40 V 28 80 V Sealed lead 2 25 V 27 00 V 2 40 V 28 80...

Page 12: ...mplement rapid and automatic charging battery charge optimization flat batteries recovery and real time diagnosis The realtime auto diagnostic system monitors battery and charging proces during the in...

Page 13: ...nnect battery with lower nominal voltage than the charger output voltage Battery might be damaged end of charge when baterry is full charger goes into float charging battery cells in short circuit per...

Page 14: ...to limits Rail mounting The charger module must have a minimum vertical and horizontal distance of 10 cm to the other used DIN rail modules in order to guarantee sufficient auto convection for proper...

Page 15: ...EN 61000 4 3 EN 61000 4 4 EN 61000 4 5 EMC Standards Emission EN 61000 6 4 EN 61000 6 3 EN 61000 3 2 Standards Conformity Safety of Electrical Equipment Machines EN 60204 1 The CE mark in According t...

Page 16: ...echanical specifications Case A rugged aluminum case for DIN rail mounting with top and bottom perforation for auto convention cooling Weight 0 85 kg 1 9 lbs Dimension W H D 112 mm 114 mm 136 mm 4 41...

Page 17: ...of IN 88 Ripple voltage 80 mVPP Output data Short circuit protection Yes Overload protection Yes Overvoltage output protection Yes Reverse battery polarity protection Yes Detection of element in short...

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