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12

12

 Mtrac winch for passenger elevation

Problem

Possible cause

Fault elimination

Platform neither trav-
els up nor down but 
the motor turns when 
the UP/DOWN button 
is pushed

Never continue to operate!

A  Rope jam inside the winch

Damaged/incorrect wire rope or 
rope lead-off not possible

Stop working immediately and require 
assistance (manufacturer or supplier of 
the winch)

B Safety lock

 has triggered and 

holds the platform 

on the safety 

rope

 as a consequence of a 

bro-

ken suspension rope 

or

 dam-

age to the winch

Stop working immediately

 and

 

require 

assistance (manufacturer or supplier of 
the winch)

 

Note section 4.6

C

 

Platform is caught

 

e.g. on an obstacle

Move platform free. Check system 
for safety.

Problem

Possible cause

Fault elimination

Platform only travels 
down but not up, 
motor does not turn 
when the UP button is 
pushed

Only continue travelling, if there no longer is a safety risk!

D  Platform is caught

e.g. on an obstacle

Remove obstacle 

Check platform for safety

E  Winch is overloaded, 

lifting force limitation has 
switched off the winch

Reduce the load on the platform or 
distribute it more evenly

F  Fault in UP circuit

 of the con-

trol system

Check contactors and wiring, repair, if 
required

G  One phase has failed

Check supply line and fuse links

H  No motor output

a) Start-up capacitor defective

 b) Centrifugal force switch de-

fective

(only for single-phase motors)

a)  Check start-up capacitor and re-

place if necessary

b)  Measure current on auxiliary wind-

ing, repair only possible by Yale 
Industrial Products

I  Brake rectifier defective

Replace brake rectifier

Summary of Contents for YaleMtrac

Page 1: ...g 1000 kg Translation of original operating and maintenance instructions COLUMBUS McKINNON Industrial Products GmbH P O Box 11 01 53 D 42301 Wuppertal Germany Yale Allee 30 D 42329 Wuppertal Germany 4...

Page 2: ...ess winch 8 3 4 Yale control system 8 A Control system for one winch for passenger elevation with control pendant 8 B Control system for one winch for passenger elevation 8 C Control system for two wi...

Page 3: ...own instructions for the suspended access equipment For meeting the requirements of the EC machinery directive and further applicable standards it is not sufficient to merely attach these instruction...

Page 4: ...to turn loads during operation anti twist swivels must be provided and or the manufacturer must be consulted Avoid excessive inching operation by frequent brief actuation of the control switch For lif...

Page 5: ...peed Therefore the rope length i e the lifting height is virtually unlimited All Yale winches for the transport of persons feature an overload switch off device in compliance with DIN EN1808 which is...

Page 6: ...tch off The fitted overload switch off switches off UP travel in the event of an overload At the same time a warning signal buzzer is triggered which only stops if the cause of overloading has been el...

Page 7: ...e covered by the design of Yale winches for passenger elevation and Yale safety locks Since the overload switch off is normally set to the maximum load capacity of the winch in the factory the operati...

Page 8: ...provided with a strain relief arrangement Motor and if required emergency stop limit switch can be connected to the control system by means of plug connectors For this type of control system the main...

Page 9: ...se the towing rope as an attachment rope and never wind it around the load Ensure unrestricted rope lead off from the winch Never pull the rope over edges The rope must always be slightly lubricated U...

Page 10: ...pes and safety ropes for damage at weekly intervals in accordance with section 6 2 A and replace them as required In order to increase the service life of the wire ropes make sure that they are clean...

Page 11: ...ened only for safety lock type YISL in the case of an inclined position of more than 10 only for safety lock type YISL on platforms with two winches fitted to the ends with safety lock closed manually...

Page 12: ...system for safety Problem Possible cause Fault elimination Platform only travels down but not up motor does not turn when the UP button is pushed Only continue travelling if there no longer is a safet...

Page 13: ...YISL c Winch speed too high with safety lock YOSL d Triggering speed too low with safety lock YOSL a Travel up until the loaded suspen sion rope opens the safety lock b Travel up lower end of the plat...

Page 14: ...Industrial Products O Safety cut off due to overheat ing a One of the phases is missing b Motor cooling insufficient c Overvoltage or undervoltage a Check repair fuse links supply line and connections...

Page 15: ...1Bm at the latest by Yale Indus trial Products EN14492 1 BGV D8 Winches lifting and towing devices General overhaul of the Yale endless winch and Yale safety lock In section 6 2 B Use common multi pur...

Page 16: ...with kink Figure 6 Wire rope with bend B Safety check by a competent person A competent person has been enabled to carry out safety checks on Yale winches for passenger elevation and Yale safety locks...

Page 17: ...7 17 Mtrac winch for passenger elevation Inspection comments Inspection before initial operation on by Date of initial operation Recurring inspections Date Findings Repairs Test on by competent person...

Page 18: ...18 18 Mtrac winch for passenger elevation...

Page 19: ...19 19 Mtrac winch for passenger elevation...

Page 20: ...20 20 Mtrac winch for passenger elevation...

Page 21: ...21 21 Mtrac winch for passenger elevation...

Page 22: ...22 22 Mtrac winch for passenger elevation...

Page 23: ...23 23 Mtrac winch for passenger elevation...

Page 24: ...ist einer Koformit tsbewertung nach EG Richtlinie Maschinen 2006 42 EG unterzogen worden ist und die Anforderungen erf llt Bezeichnung der Maschine Personenwinde YaleMtrac Mod YMT 5 9 P8 Mod YMT 5 18...

Page 25: ...rtly completed machinery has been incorporated has been subjected to a conformity evaluation in accordance with EC Machinery Directive 2006 42 EC and ful ls all requirements Designation of machinery Y...

Page 26: ...d Laser Park Industrial Area Honeydew Phone 00 27 0 11 794 29 10 Fax 00 27 0 11 794 35 60 Web Site www yalejhb co za E mail info yalejhb co za Yale Lifting Solutions Pty Ltd P O Box 592 Magaliesburg 1...

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