Ninja WARRIOR WINCHES 4500 Assembly & Operating Instructions Download Page 1 | Manualshive

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4500 ELECTRICAL WINCH

45SPS12, 45SPS24

45SPA12

Assembly & Operating Instructions

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Summary of Contents for WARRIOR WINCHES 4500

Page 1: ...4500 ELECTRICAL WINCH 45SPS12 45SPS24 45SPA12 Assembly Operating Instructions...

Page 2: ...5 WINCHING TECHNIQUES A Z 6 WINCH ASSEMBLY AND MOUNTING 8 MOUNTING DRAWING 9 WINCH ACCESSORIES YOU WILL NEED 9 RIGGING TECHNIQUES 9 WINCH WORKING DEMONSTRATION 1 0 REPLACING THE WIRE ROPE 1 1 MAINTENA...

Page 3: ...nsafely or improperly could result in property damage serious injury or death Throughout this manual you will find the following symbols for caution warning and danger Pay particular attention to the...

Page 4: ...eeds onto the drum in the under wind position through the roller fairlead and is looped at the end to accept the clevis hook pin 5 Roller Fairlead When using the winch at an angle the roller fairlead...

Page 5: ...hout damaging the wire rope We recommend you to use double line and snatch block for pulling over 70 of the rated line pull SAFETY PRECAUTIONS WARNING WARNING Do not exceed rated capacity shown in thi...

Page 6: ...the cable while pushing the remote button to draw in the cable Walk toward the winch not allowing the cable to slide through your hands Do not let your hands get within 12 of the winch while re spooli...

Page 7: ...her load bearing part The vehicle engine should be kept running during operation of the winch to minimize battery drain and maximize power and speed of the winch If the winch is used for a considerabl...

Page 8: ...anchor point Do not attach the hook back onto the wire rope g Engage the clutch h Connect the remote control to the winch i Start your engine to ensure power is being replenished to the battery j Pow...

Page 9: ...hold the vehicle for long periods of time u Disconnect the wire rope from the anchor v Rewind the wire rope Make sure that any wire already on the drum has spooled tightly and neatly If not draw out...

Page 10: ...Part X450005 secure the winch to the mounting channel 4 Connect the battery and motor leads as the drawing above Keep in mind that every type of winch is different each other CAUTION Batteries contai...

Page 11: ...e of high quality nylon with high tensile strengths from 5 000lbs to 10 000lbs Heavy Blanket place on the cable to absorb energy should the wire rope break RIGGING TECHNIQUES Self Recovery Locate a su...

Page 12: ...depending on the included angle WARNING Never use your winch for overhead hoisting or for lifting people or moving people WINCH WORKING DEMONSTRATION 1 Disengage the clutch by turning the clutch to t...

Page 13: ...Part X450023 4 Ensure that the new cable wraps in the same rotation direction as the old one The cable should leave the drum from the bottom under the drum 5 Turn clutch to the CLUTCH IN position 6 Pu...

Page 14: ...o the In position If problem persists a qualified technician needs to check and repair Motor runs slowly or without normal power Insufficient current or voltage Battery weak recharge Run winch with ve...

Page 15: ...13 WINCH ASSEMBLY DRAWING C4500EWX 37 36 33 32 31 35 34 3 4 5 6 7 8 9 10 11 12 10 13 14 15 16 17 18 19 20 25 24 23 22 21 2 1 16 26 27 28 30 IN O U T 38...

Page 16: ...450013 2 Gasket 17 X450014 1 Gear Ring 18 X450015 1 Gear Ring Inner 19 X450400 1 Gear Carrier Assembly Output 20 X450500 1 Gear Carrier Assembly Intermediate 21 X450600 1 Gear Carrier Assembly Input 2...

Page 17: ...7 9 378mm 126mm 200mm Net weight Ibs kg 28 7 13 0 Pull Speed Amperes Volts First layer Line Pull Line Speed ft min m min Current A Ibs kgs 12V DC 24V DC 12V DC 24V DC 0 11 6 3 6 12 5 3 8 20 15 1500 6...

Page 18: ...mail ship or otherwise deliver to the address noted below at the Buyers expense 1 the Product 2 a written description of the problem 3 Buyers name address and contact number 4 copy of the original pur...

Page 19: ...Date of Purchase Invoice No Serial No Please register your Winch at www warriorwinch co uk any product that is not registered will not be covered by the lifetime warranty In the unlikely event you exp...

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