Columbus McKinnon Entertainment-Lodestar B Operating, Maintenance & Parts Manual Download Page 6

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UNPACKING INFORMATION

When received, the hoist should be carefully inspected for

damage which may have occurred during shipment or han-

dling. Check the hoist frame for dents or cracks, the external

cords for damaged or cut insulation, the control station for

cut or damaged enclosure, and the load chain for nicks and

gouges. If shipping damage has occurred, refer to the packing

list envelope on the carton for claim procedure.

Before using the hoist, make sure the voltage change board

is connected for the intended power supply the hoist is to be

operated.

NOTE: See Electrical Installation instructions.

INSTALLING THE SUSPENSION

A. Single Reeved Units:

Remove the hook suspension and (2) suspension screws

from the packaging. Place the suspension assembly into

the recess on top of the hoist so that the adapter body

follows the contour of the hoist. Insert the suspension

screws through the holes in the adapter and hand thread

these into the self-locking nuts enclosed in the hoist. The

screws will turn freely into the nuts until the last 1/4" (6.35

mm) of travel, during which the resistance of the nut locking

collar will be encountered.

Securely tighten the screws to the recommended seating

torque (see Table 2) using a 12 point socket 3/8" for Models

B, C, and F and 1/2" for Models J, L, LL, R and RR.

B. Double Reeved Units:

Remove the hook suspension, (2) suspension screws, (1)

dead end pin, (1) washer, and (1) cotter pin from the packaging.

It should be noted that the suspension includes a dead end

bolt and block for supporting the dead end of the load chain

as shown in Figure 7.

Place the suspension assembly into the recess on top of the

hoist. The dead end block should project through the bottom

of the hoist with the pin hole and slot aligned to the under-

side of the hoist as shown in Figure 7. If these are not aligned

as shown, lift the head of the bolt from the hex recess in the

adapter and turn the bolt and block assembly and reseat

the bolt head to obtain the proper alignment.

Do not

change the position of the dead end block on the bolt to

attain this alignment.

Check the position of the pin hole in the dead end block to

make sure it has not been disturbed from its factory setting.

The distance from the top of the pin hole to the bottom of the

hoist should not exceed 7/16" (11.11 mm) for the Models R

and RR. If the distance is not correct, adjust the position of

the dead end block to obtain the proper distance (see Page 23).

Now, insert the suspension screws through the holes in the

adapter and hand thread these into the self-locking nuts

enclosed in the hoist frame. The screws will turn freely into

the nut until the last 1/4" (6.35mm) of travel during which

the resistance of the nut locking collar will be encountered.

Securely tighten the screws to the recommended seating

torque (see Table 2) using a 12 point socket 3/8" for

Models B, C & F and 1/2" for Models J, L,LL, R and RR.

The dead end of the load chain is temporarily positioned

(a few links from the end) by a wire tie.

Do not remove this tie

before attaching the chain to the dead end block. (See Fig.7).

Table 2.a. Recommended Torques Models B, C & F Table 2.b.

Recommended Torques Models J, L, LL, R & RR

INSTALLATION

CAUTION

USE OF IMPACT TOOLS (ELECTRIC OR PNEUMATIC)

MAY CAUSE PREMATURE FAILURE OF ATTACHING

HARDWARE.

Fastener

Description

Tool Required

*Recommended

Seating Torqu

ft-lbf

N-m

Brake End

cover

1/4-20 Slotted

Fillister Head Screw

Slotted Blade

Screw Driver

4.0 - 5.0

5.4 - 6.8

Motor End

cover

1/4-20 Slotted

Fillister Head Screw

Slotted Blade

Screw Driver

4.0 - 5.0

5.4 - 6.8

Brake Attaching

Screw

1/4-20 Slotted

Fillister Head Screw

Slotted Blade

Screw Driver

4.2 - 5.0

5.6 - 6.8

Power Cord

Strain Relief Nut

1/4-20 Hex Nut

7/16"

6 or 12 Point Socket

1.7 - 2.0

2.3 - 2.7

Motor Housing/

Gear Housing/

Back Frame

1/4"-20 Socket

Head Cap Screw

3/16" Hex Driver

7.9 - 8.3 10.7 - 11.3

Lower Hook Block

Screws -

Doubled Reeved

1/4"-20 Socket

Head Cap Screw

3/16" Hex Driver

5.0 - 5.8

6.8 - 7.9

Suspension

Adapter Screws

3/8"-16-12

Point Cap Screw

3/8 "

12 Point Socket

35.0 - 45.0 47.5 - 61.0

Lift-Wheel

Locking Nut

1"-12 Hex Nut

1-1/2"

6 or 12 Point Socket 55.0 - 60.0 74.6 - 81.3

Reversing

Contactor

Connecting

Screws-1ø

Terminal

Clamp

Screw

Phillips No.2 or

3/16" Slotted Head

Screw Driver

0.6 - 1.0

0.8 - 1.3

Reversing

Contactor

Connecting

Screws-3ø

Terminal

Clamp

Screw

Phillips No.2 or

3/16" Slotted Head

Screw Driver

0.6 - 1.0

0.8 - 1.3

Fastener

Description

Tool Required

*Recommended

Seating Torqu

ft-lbf

N-m

Brake End

cover

1/4-20 Slotted

Fillister Head Screw

Slotted Blade

Screw Driver

4.0 - 5.0

5.4 - 6.8

Motor End

cover

1/4-20 Slotted

Fillister Head Screw

Slotted Blade

Screw Driver

4.0 - 5.0

5.4 - 6.8

Brake Attaching

Screw

5/16-18 Slotted

Fillister Head Screw

Slotted Blade

Screw Driver

4.2 - 5.0

5.6 - 6.8

Brake Hex Stud

1/2" Hex w/ 5/16 -

18 Threaded End

1/2" Open-End

Wrench

4.2 - 5.0

5.6 - 6.8

Power Cord

Strain Relief Nut

1/4-20 Slotted Rd.

Head Screw

Slotted Blade

Screw Driver

1.7 - 2.0

2.3 - 2.7

Motor Housing/

Gear Housing/

Back Frame

5/16"-18 Socket

Head Cap Screw

1/4" Hex Driver

14.2 - 15.0 19.2 - 20.3

Lower Hook Block

Screws -

Doubled Reeved

5/16"-18 Socket

Head Cap Screw

1/4" Hex Driver

10.0 - 11.3 13.6 - 15.3

Suspension

Adapter Screws

1/2"-20-12

Point Cap Screw

1/2 "

12 Point Socket

70.0 - 80.0 94.9 -108.5

Lift-Wheel

Locking Nut

1-1/8"-12 Hex Nut

1-11/16"

6 or 12 Point Socket 85.0 - 90.0 115.2-122.0

Reversing

Contactor

Connecting

Screws-1ø

Terminal

Clamp

Screw

Phillips No.2

1.3

1.7

Reversing

Contactor

Connecting

Screws-3ø

Terminal

Clamp

Screw

Phillips No.2 or

3/16" Slotted Head

Screw Driver

0.6 - 1.0

0.8 - 1.3

Stator Mounting

Screws

1/4"- 20 Hex Cap

Screw

3/8"

6 or 12 Point Socket

4.2 - 5.0

5.8 - 6.8

* All torque values are for clean, dry fasteners. DO NOT apply oil or any other lubricant to

the fastener threads

Summary of Contents for Entertainment-Lodestar B

Page 1: ...AINMENT Operating Maintenance Parts Manual 1 4 Tonne To 2 Tonne 250 kg To 2000 kg Columbus McKinnon Corporation CM Entertainment 140 John James Audubon Parkway Amherst New York 14228 1197 1 800 888 0985 1 716 689 5400 www CM ET com ...

Page 2: ...BLE IN THE UNITED STATES AND IN CANADA PARTS FOR YOUR HOIST ARE AVAILABLE FROM YOUR LOCAL AUTHORIZED REPAIR STATION FOR THE NAME OF THE NEAREST PARTS OR SERVICE CENTER VISIT OUR WEB SITE WWW CMWORKS COM OR CALL OUR CUSTOMER SERVICE DEPARTMENT ...

Page 3: ... routine operating stops They are emergency devices only 13 NOT allow your attention to be diverted when operating hoist 14 NOT allow the hoist to be subjected to sharp contact with other hoists structures or objects through misuse 15 NOT adjust or repair the hoist unless qualified to perform such adjustments or repairs SAFETY PRECAUTIONS Each Entertainment Lodestar Electric Hoist is built in acco...

Page 4: ... Title Page 1 Lodestar Electric Chain Hoist Specs 2 2 Recommended Torques 3 4 Minimum Frequent Inspections 9 5 Minimum Periodic Inspections 9 6 Limit Switches 12 7 Electrical Data 14 8 Troubleshooting 15 16 LIST OF ILLUSTRATIONS Figure Table Page 1 Hook Suspensions 2 2 Upper or Lower Latchlok Hook 2 7 Attaching Load Chain 4 8 Contact Block 4 12 Voltage Change Board 5 13 Locations of Components 5 1...

Page 5: ..._ __ __ __ __ __ __ __ __ __ _ Purchase Date _ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ _ Voltage _ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ _ Rated Load _ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __...

Page 6: ...mmended seating torque see Table 2 using a 12 point socket 3 8 for Models B C F and 1 2 for Models J L LL R and RR The dead end of the load chain is temporarily positioned a few links from the end by a wire tie Do not remove this tie before attaching the chain to the dead end block See Fig 7 Table 2 a Recommended Torques Models B C F Table 2 b Recommended Torques Models J L LL R RR INSTALLATION 3 ...

Page 7: ...nsion assembly 7 Lift wheel 3 Suspension self locking nut 8 Gear housing 4 Dead end bolt 9 Loose end screw 5 Dead end link 10 Loose end link 11 Loose end Do not order parts by these numbers See parts list WARNING Using other than CM supplied high strength suspension screws to attach the suspension adapter to the hoist may cause the screws to break and allow the hoist and load to fall TO AVOID INJU...

Page 8: ...pin plugs into the Red voltage change board receptacles will connect the hoist for high voltage 380 3 50 415 3 50 or 460 3 60 To change the hoist voltage to low voltage 208 3 60 220 3 50 or 230 3 60 simply remove the 9 and 12 pin plugs from the Red recepticles and insert same into the White receptacles located on the voltage change board Be sure to make a notation of the new hoist voltage on the t...

Page 9: ...to minimize the voltage drop between the power source and the hoist Remember operation with low voltage can void the CM repair replacement policy When in doubt about any of the electrical requirements consult a qualified electrician WARNING Allowing the hook block to run into the bottom of the hoist when raising a load or allowing the chain to become taut between the loose end screw and the frame ...

Page 10: ...ot recommended for use in any application where there is a possibility of adding to an already suspended load to the point of overload This includes dumbwaiter see below installations containers that are loaded in mid air etc Refer to limitations on Page ii concerning dumbwaiter applications SAFE OPERATING INSTRUCTIONS AND PROCEDURES For safety precautions and a list of Do s and Do Not s for safe ...

Page 11: ...ections are to be performed monthly for normal service weekly to monthly for heavy service and daily to weekly for severe service and they should include those items listed in Table 4 Periodic Inspections These inspections are visual inspections of external conditions by an appointed person Records of periodic inspections are to be kept for continuing evaluation of the condition of the hoist Perio...

Page 12: ...k the chain guide for wear or burring where the chain enters the hoist Severely worn or damaged parts should be replaced f External evidence of excessive wear of brake parts and brake adjustment see page 11 g External evidence of pitting or any deterioration of contactor contacts Check the operation of the control station making sure the buttons operate freely and do not stick in either position h...

Page 13: ...he result amount of stretch and wear is greater than 0 145 inch 3 7mm the chain must be replaced Use only a Knife edge caliper to eliminate possibility of false reading by not measuring full pitch length Note that worn chain can be an indication of worn hoist com ponents For this reason the hoist s chain guide hook block and liftwheel should be examined for wear and replaced as necessary when repl...

Page 14: ...bricant Normally weekly lubrication and cleaning is satisfactory but under hot and dirty conditions it may be necessary to clean the chain at least once a day and lubri cate it several times between cleanings When lubricating the chain apply sufficient lubricant to obtain natural run off and full coverage especially in the interlink area DC BRAKE ASSEMBLY The correct air gap between field and arma...

Page 15: ...connect hoist to power supply 7 Run hook to the desired upper position cautiously operating the hoist without a load 8 Disconnect hoist from power supply 9 Moving one travel nut toward the other increases hook travel and away from the other decreases the travel Now turn the nut nearest the switch indicated as the UPPER LIMIT SWITCH until it just breaks the limit switch contacts cautious not to all...

Page 16: ...vel and away from the other decreases hook travel Now turn the nut nearest the switch indicated as the LOWER LIMIT SWITCH until it just breaks the limit switch contacts cautious not to allow the movement of the other travel nut if previously set An audible click will be heard as the switch opens Continue to rotate the nut toward the switch an additional one full tooth 10 Securely reposition the gu...

Page 17: ...hase Hertz H P kW Full Load Current Amps Motor Leads D C Resist Ohms J 1 2T on 500 kg L 1 Ton 1000 kg R 2 Ton 2000 kg 115 1 60 1 74 9 8 1 to 2 1 1 9 8 3 to 4 110 1 50 11 6 3 to 4 1 1 11 6 5 to 8 1 3 J 1 2T on 500 kg L 1T on 1000kg R 2T on 2000 kg 230 460 3 60 1 74 3 0 1 5 1 to 4 4 7 2 to 5 220 380 3 50 3 6 1 8 3 to 6 8 to 9 9 4 220 415 3 50 3 6 1 8 8 to 7 9 to 7 LL 1T on 1000kg RR 2T on 2000kg 230...

Page 18: ...ntification plate For three phase dual voltage unit make sure the connections at the voltage change board are the proper voltage as described on page 5 F Low Voltage F Correct low voltage condition as described on page 5 G Brake not releasing open or shorted coil winding armature binding G Check electrical continutiy and connections Check that correct coil has been installed The coil for three pha...

Page 19: ... Excessive load B See item 1H C Extreme external heating C Above an ambient temperature of 40 C 104 F the frequency of hoist operation must be limited to avoid overheating of motor Special provisions should be made to ventilate the space or shield the hoist from radiation D Frequent starting or reversing D Avoid excessive inching jogging or plugging This type of operation drastically shortens the ...

Page 20: ...17 Figure 20a Typical Wiring Diagrams Wiring Diagrams shown are representative Consult diagram in hoist or furnished with unit ...

Page 21: ...18 Figure 20b Typical Wiring Diagrams Wiring Diagrams shown are representative Consult diagram in hoist or furnished with unit ...

Page 22: ...19 Figure 20c Typical Wiring Diagrams Wiring Diagrams shown are representative Consult diagram in hoist or furnished with unit ...

Page 23: ...20 Figure 20d Typical Wiring Diagrams Wiring Diagrams shown are representative Consult diagram in hoist or furnished with unit ...

Page 24: ...21 Figure 20e Typical Wiring Diagrams Wiring Diagrams shown are representative Consult diagram in hoist or furnished with unit ...

Page 25: ...22 Figure 20f Typical Wiring Diagrams Wiring Diagrams shown are representative Consult diagram in hoist or furnished with unit ...

Page 26: ...Figure 20g Typical Wiring Diagrams Direct Control Wiring Diagrams shown are representative Consult diagram in hoist or furnished with unit 23 ...

Page 27: ...Figure 20h Typical Wiring Diagrams Direct Control Wiring Diagrams shown are representative Consult diagram in hoist or furnished with unit 24 ...

Page 28: ...Figure 20i Typical Wiring Diagrams Direct Control Wiring Diagrams shown are representative Consult diagram in hoist or furnished with unit 25 ...

Page 29: ...Figure 20j Typical Wiring Diagrams Wiring Diagrams shown are representative Consult diagram in hoist or furnished with unit 26 ...

Page 30: ...Figure 20k Typical Wiring Diagrams Wiring Diagrams shown are representative Consult diagram in hoist or furnished with unit 27 ...

Page 31: ...Figure 20l Typical Wiring Diagrams Wiring Diagrams shown are representative Consult diagram in hoist or furnished with unit 28 ...

Page 32: ...Figure 20m Typical Wiring Diagrams Direct Control Wiring Diagrams shown are representative Consult diagram in hoist or furnished with unit 29 ...

Page 33: ...Figure 20n Typical Wiring Diagrams Wiring Diagrams shown are representative Consult diagram in hoist or furnished with unit 30 ...

Page 34: ...Figure 20o Typical Wiring Diagrams Wiring Diagrams shown are representative Consult diagram in hoist or furnished with unit 31 ...

Page 35: ...Figure 20p Typical Wiring Diagrams Wiring Diagrams shown are representative Consult diagram in hoist or furnished with unit 32 ...

Page 36: ...Figure 20q Typical Wiring Diagrams Wiring Diagrams shown are representative Consult diagram in hoist or furnished with unit 33 ...

Page 37: ...Figure 20r Typical Wiring Diagrams Wiring Diagrams shown are representative Consult diagram in hoist or furnished with unit 34 ...

Page 38: ...Figure 20s Typical Wiring Diagrams Wiring Diagrams shown are representative Consult diagram in hoist or furnished with unit 35 ...

Page 39: ...Figure 20t Typical Wiring Diagrams Wiring Diagrams shown are representative Consult diagram in hoist or furnished with unit 36 ...

Page 40: ... the recommended seating torque specified in Table 2 using a 12 point socket which fits the head of the screw The dead end of the load chain is temporarily positioned a few links from the end by a wire clip DO NOT remove this clip before attaching the chain to the dead end block Refer to Figure 7 page 4 and the tag attached to the load chain on the hoist Models B C F J L LL INSTRUCTIONS FOR ASSEMB...

Page 41: ...the small end of the pin as a gage First check the holes in the hook block body and determine which hole is the largest Place the hook body in the V Block with the larger hole on top Next check each end of the hole in the lower hook chain block and determine which end is the largest Place the chain in the slot of the chain block and insert the chain block with the large hole on top into the hook b...

Page 42: ... last link into slot in dead end block making certain that no twist exists in the reeving at any point Assemble dead end pin washer and cotter pin as shown in Figure 7 k Adjust limit switches as describe in Table 6 page 12 If the new chain is longer than the old check to be sure limit switch will allow for new length of lift In the event maximum adjustment does not allow entire length of lift chec...

Page 43: ...rs insulators etc These items may be damaged or lost during disassembly or just unfit for future use because of deterioration from age or service 40 ORDERING INSTRUCTIONS WARNING Using Commercial or other manufacturer s parts to repair the CM Lodestar Hoists may cause load loss TO AVOID INJURY Use only CM supplied replacement parts Parts may look alike but CM parts are made of specific materials o...

Page 44: ... 57 14a 14c 46 7 37 39 6 30 40 40 1 4 14 5 33 2 1 19 18 34 10 35 12 35 13 36 V1 SMALL FRAME MODELS B C F 31 38 34 15 43 42 16 41 56 49 58 47 45 44 50 51 52 53 55 54 48 14b A 22 21 20 25 26 28 DETAIL A 27 ...

Page 45: ...30V 50HZ 1Ø 00000473 00000472 00000472 1 STATOR 115 230V 60HZ 1Ø 00000467 00000462 00000462 STATOR 230 460 3Ø 00000466 00000461 00000461 5 STATOR PIN 983541 1 6 MOTOR COVER GASKET 27847 1 7 ROTOR ASSEMBLY 50HZ 1Ø 00000266 00000261 00000261 1 ROTOR ASSEMBLY 60HZ 1Ø 00000265 00000261 00000261 ROTOR ASSEMBLY 3Ø 00000264 00000260 00000260 8 EMPTY 9 EMPTY 10 CONTACTOR PLATE ASSEMBLY ITEM NO DESCRIPTION...

Page 46: ...14b 30 14 11 10 3 2 40 1 40 33 1 32 16 8 14c 31 34 35 35 34 9 6 18 V2 LARGE FRAME MODELS J L LL R RR 61 49 48 47 46 45 44 41 58 59 60 54 55 50 51 53 52 14a 57 63 36 62 43 32 29 26 DETAIL A 27 25 28 24 20 21 23 24 ...

Page 47: ...KE HUB SNAP RING SEE PAGES 56 58 60 62 1 15 LOCKWASHER 945851 2 16 BRAKE MOUNTING SCREW DC BRAKE TYPE ONLY 982709 2 BRAKE MOUNTING SCREW AC BRAKE TYPE ONLY 1 17 BRAKE MOUNTING STUD AC BRAKE TYPE ONLY 36674 1 18 BACK FRAME COVER GASKET 00000236 1 19 EMPTY 20 LIMIT SWITCH SHAFT S A 00000525 00000524 00000524 00000525 00000525 1 21 LIMIT SWITCH SHAFT SPRING 35703 1 22 EMPTY 23 LIMIT SWITCH BEARING 35...

Page 48: ...00740 FOR AC BRAKE 47 CONTROL CORD SINGLE PHASE 29350 1 CONTROL CORD THREE PHASE 00000744 48 WARNING TAG 81704 1 49 INSTRUCTION TAG 28275 1 INSTRUCTION TAG DIRECT CONTROL 00000771 50 LOOSE END LINK 35367 1 51 WASHER 954807 1 52 LOCK WASHER 945851 1 53 LOOSE END SCREW 987210 1 54 LOWER HOOK BLOCK ASSEMBLY SEE PAGES 53 54 1 55 CHAIN STOP KIT 24016K 1 56 CONTACT BLOCK 00000224B 00000224B 1 57 LOAD CH...

Page 49: ...46 NOTES ...

Page 50: ...ASSEMBLED VIEW 1 4 1 10 V1 GEARBOX ASSEMBLY MODELS B C F 1 15 1 1 1 6 1 2 1 9 1 5 1 4 1 3 1 20 1 4 1 4 1 14 1 11 1 13 1 2 1 12 1 18 1 7 1 16 1 21 1 19 1 22 1 23 1 9 1 25 1 24 1 12 47 ...

Page 51: ...ING SCREW 28830 28830 4 1 14 LIFT WHEEL GEAR 00000161 59TEETH 00000160 45TEETH 00000161 59TEETH 00000161 59TEETH 00000160 45TEETH 00000161 59TEETH 1 1 15 LOCKWASHER 00000199 00000199 1 1 16 LIFT WHEEL NUT 00000198 00000198 1 1 17 EMPTY 1 18 GEAR HOUSING GASKET 00000188 00000188 1 1 19 INTERMEDIATE SHAFT SUB ASSY 00000155 88TEETH 8TEETH 00000156 88TEETH 12TEETH 00000155 88TEETH 8TEETH 00000155 88TE...

Page 52: ...49 V2 GEARBOX ASSEMBLY MODELS J L LL R RR ASSEMBLED VIEW 1 4 1 13 1 5 1 8 1 4 1 9 1 3 1 2 1 6 1 10 1 7 1 11 1 19 1 14 1 18 1 21 1 15 1 16 1 20 1 23 1 17 1 12 1 1 1 17 1 22 1 13 1 12 ...

Page 53: ...WASHER 940830 940830 8 1 13 GEAR HOUSING SCREW 982682 982682 8 1 14 LIFT WHEEL GEAR 00000163 66 TEETH 00000163 66 TEETH 1 1 15 LOCKWASHER 986276 986276 1 1 16 LIFT WHEEL NUT 35773 35773 1 1 17 ALIGNMENT BUSHING 35768 35768 2 1 18 GEAR HOUSING GASKET 00000192 00000192 1 1 19 INTERMEDIATE SHAFT SUB ASSY 00000146 47 TEETH 8 TEETH 00000171 92 TEETH 8TEETH 00000146 47 TEETH 8 TEETH 00000146 47 TEETH 8 ...

Page 54: ...000218B 00000220B 00000221B 1 1 2 UPPER HOOK SUB ASSEMBLY LATCH TYPE 28689B 35617B 35616B 1 UPPER HOOK SUB ASSEMBLY LATCHLOK TYPE 28643 36678 36680 1 2 1 LATCH KIT 45661 45662 45663 1 3 THRUST WASHER FOR SWIVEL SUSPENSIONS ONLY 27786 45930 45918 1 1 4 UPPER HOOK COLLAR FOR SWIVEL SUSPENSIONS 27350 35042 35041 1 UPPER HOOK COLLAR FOR RIGID HOOK AND LUG SUSPENSIONS 27372 35458 35426 1 5 SPRING PIN 2...

Page 55: ... BUTTON HEAD CAP SCREW 00000579 00000580 2 1 4 SPACER 00000557 00000557 1 1 5 CHAIN BAG BRACKET 00000550 00000551 1 1 6 SPACER 00000552 00000553 1 1 7 WASHER 00000554 00000555 1 1 8 SOCKET HEAD CAP SCREW 28830 982698 1 2 CONTACT BLOCK 00000224 00000224 1 3 DEAD END BLOCK HOLE PLUG 27223 35291 35291 35291 1 4 LOOSE END LINK 27351 35367 1 5 WASHER 954802 954807 1 6 LOCK WASHER 982226 945851 1 7 LOOS...

Page 56: ...WER HOOK WITH LATCH 28686 35611 1 LATCHLOK TYPE HOOK 28604 28604 1 1 1 LATCH KIT 45661 45662 1 1 2 LOWER HOOK BODY 45401B 35370 1 1 3 LOWER HOOK WASHER 945921 945921 1 1 4 LOWER HOOK THRUST BEARING 88485 88485 1 1 5 LOWER HOOK NUT 982526 982526 1 1 6 LOWER HOOK NUT PIN 983772 983772 1 1 7 LOWER HOOK CHAIN BLOCK 28007 35026 1 1 8 LOWER HOOK CHAIN BLOCK PIN 45943 35790 1 1 2 1 1 1 7 1 5 1 4 1 8 1 6 ...

Page 57: ...YPE HOOK 36681 1 1 1 1 LATCH KIT 45663 1 1 1 2 LOWER HOOK THRUST BEARING 88505 1 1 1 3 LOWER HOOK COLLAR 35369 1 1 1 4 LOWER HOOK PIN 45946 1 1 2 HOOK BLOCK ORDER IN PAIRS 00000276B 2 1 3 HOOK BLOCK SHEAVE 00000274 1 1 4 HOOK BLOCK SHEAVE BEARING 83674 2 1 5 HOOK BLOCK SCREW LONG 982374 2 1 6 HOOK BLOCK SCREW SHORT 982370 1 1 7 HOOK BLOCK LOCKWASHER 940830 3 1 8 HOOK BLOCK NUT 982445 3 1 9 HOOK BL...

Page 58: ... 3 50 60 220 230 3 50 60 205VDC DC BRAKE SINGLE BRAKE ASSEMBLY ITEM NO PART NUMBER DESCRIPTION QTY 1 SEE TABLE V1 LODESTAR SIZE 8 1 1 1 00001427 V1 LODESTAR SIZE 8 ROTOR 1 2 00001430 V1 LODESTAR SIZE 8 HUB 1 3 00001432 HUB SPACER V1 DC BRAKE 1 7 982708 SCREW 1 4 20 X 75 SL FIL HD 2 8 982226 LOCKWASHER 1 4 X 109 X 062 2 6 10409710 ROTOR CLIP RETAINING RING 1 ASSEMBLED VIEW 55 ...

Page 59: ...BRAKE COIL VOLTAGE 00001428 00001406 ITEM NO PART NUMBER DESCRIPTION QTY 1 SEE TABLE V2 LODESTAR SIZE 10 1 1 1 SEE TABLE V2 LODESTAR SIZE 10 ROTOR 1 2 00001433 HUB SPACER V2 DC INTORQ BRAKE 1 3 00001431 V2 LODESTAR SIZE 10 HUB 1 4 10409711 ROTOR CLIP RETAINING RING 1 5 982709 SCREW 5 16 18 UNC 2A X 1 2 6 945851 LOCKWASHER 5 16 X 125 X 078 2 V2 LODESTAR DC BRAKE SINGLE MODELS J L LL R RR 6 4 w DRIV...

Page 60: ...205VDC ITEM NO PART NUMBER DESCRIPTION QTY 1 SEE TABLE V1 LODESTAR SIZE 8 DOUBLE 1 1 1 00001427 V1 LODESTAR SIZE 8 ROTOR 2 2 00001430 V1 LODESTAR SIZE 8 HUB 2 3 982708 SCREW 1 4 20 X 75 SL FIL HD 2 4 982226 LOCKWASHER 1 4 X 109 X 062 2 5 00001432 HUB SPACER V1 DC BRAKE 1 6 27766 RING SNAP WALDES 5100 40PP 1 V1 LODESTAR DC BRAKE DOUBLE MODELS B C F ASSEMBLED VIEW 57 ...

Page 61: ... MOTOR ITEM NO PART NUMBER DESCRIPTION QTY 1 SEE TABLE V2 LODESTAR SIZE 10 1 1 1 SEE TABLE V2 LODESTAR SIZE 10 ROTOR 2 2 00001433 HUB SPACER V2 DC INTORQ BRAKE 2 3 00001431 V2 LODESTAR SIZE 10 HUB 2 4 35766 RETAINING RING 5100 68 1 5 982709 SCREW 5 16 18 UNC 2A X 1 2 6 945851 LOCKWASHER 5 16 X 125 X 078 2 V2 LODESTAR DC BRAKE DOUBLE MODELS J L LL R RR 5 6 1 3 2 4 1 1 3 1 1 6 5 2 BACK FRAME w DRIVE...

Page 62: ...CRIPTION QTY 1 SEE TABLE V1 LODESTAR SIZE 8 1 1 1 00001427 V1 LODESTAR SIZE 8 ROTOR 1 2 00001430 V1 LODESTAR SIZE 8 HUB 2 3 982708 SCREW 1 4 20 X 75 SL FIL HD 2 4 982226 LOCKWASHER 1 4 X 109 X 062 2 5 27766 RING SNAP WALDES 5100 40PP 1 V1 LODESTAR DC BRAKE SINGLE TO DOUBLE CONVERSION MODELS B C F 3 4 1 1 3 DC BRAKE 1 4 2 BACK FRAME w DRIVE SHAFT AND SINGLE 5 ASSEMBLED VIEW 59 ...

Page 63: ...COIL VOLTAGE J L R ITEM NO PART NUMBER DESCRIPTION QTY 1 SEE TABLE V2 LODESTAR SIZE 10 1 1 1 SEE TABLE V2 LODESTAR SIZE 10 ROTOR 1 2 00001431 V2 LODESTAR SIZE 10 HUB 1 3 00001433 HUB SPACER V2 DC INTORQ BRAKE 1 4 35766 RETAINING RING 5100 68 1 5 982709 SCREW 5 16 18 UNC 2A X 1 2 6 945851 LOCKWASHER 5 16 X 125 X 078 2 V2 LODESTAR DC BRAKE SINGLE TO DOUBLE CONVERSION MODELS J L LL R RR 5 3 6 DC BRAK...

Page 64: ...AKE COIL ITEM 1 7 PLATE HOIST MODEL BRAKE ASSEMBLY ITEM 1 FRICTION DISC ITEM NO PART NUMBER DESCRIPTION QTY 1 SEE TABLE BRAKE ELECTRIC 1 1 1 28668 PLATE BASE W STUDS 1 1 2 28677 BRAKE FIELD 1 1 3 SEE TABLE DISC FRICTION SEE TABLE 1 4 28678 BRAKE ARMATURE 1 1 5 27751 SPRING BRAKE 2 1 6 945840 NUT 5 16 18 UNC 3B 2 1 7 27090 BRAKE INTERMEDIATE PLATE SEE TABLE 1 8 57753 STRAP COIL RETAINER 1 1 9 SEE T...

Page 65: ...N QTY 1 SEE TABLE BRAKE ELECTRIC ASSM 1 1 1 35643 PLATE BRAKE BASE 1 1 2 35629 FIELD BRAKE 1 1 3 SEE TABLE BRAKE COIL 1 1 4 35600 ARMATURE BRAKE 1 1 5 35069 PLATE BRAKE INTERMEDIATE 1 1 6 945840 NUT 5 16 18 UNC 3B 2 1 7 SEE TABLE SPRING BRAKE 2 1 8 35632 BRAKE FRICTION DISC HOIST MODEL BRAKE ASSEMBLY ITEM 1 BRAKE COIL ITEM 1 3 SPRING ITEM 1 9 115V COIL 230V COIL 460V COIL 115V 230V 460V J L R 3564...

Page 66: ...PLATE 1 1 18 27189 JUMPER G Y 16 AWG 1 1 19 00000750 JUMPER WIRE 1 1 20 00000751 JUMPER WIRE 1 1 21 00001506 TERMINAL STRIP 2 1 22 00000535 SURGE SUPPRESSOR 2 1 23 70246 RECTIFIER 1 1 24 70274 RECTIFIER INSULATOR 1 1 25 00000537 B8 JUMPER 1 1 26 00000538 B9 JUMPER 1 1 27 00000376 B5 JUMPER 1 1 28 00000205 B6 JUMPER 1 1 29 SEE TABLE REVERSING CONTACTOR 1 1 30 00001507 TERMINAL STRIP PARTITION 1 1 3...

Page 67: ...ER DESCRIPTION QTY 1 14 27189 JUMPER G Y 16 AWG 1 1 15 987827 SCREW 1 4 20 UNC 2A X 1 2 1 1 16 27700 6 POLE TERMINAL STRIP 1 1 17 982718 MACHINE SCREW PAN HEAD 2 1 18 987929 LOCKWASHER 5 REG HELICAL 2 1 19 20940 GROUND LABEL 1 1 20 70246 RECTIFIER 1 1 21 70274 RECTIFIER INSULATOR 1 1 22 957854 SCREW 6 32 NC 2 X 5 8 ROUND 1 1 23 28904 CONTACTOR NON REVERSING 1 1 24 00000331 R1 R2 JUMPER HARNESS 1 1...

Page 68: ...11 JUMPER R5 1 1 19 29912 JUMPER R6 1 1 20 29913 JUMPER R7 1 1 21 29914 JUMPER R8 1 1 22 00001506 TERMINAL STRIP 2 1 23 00000535 SURGE SUPPRESSOR 2 1 24 70246 RECTIFIER 1 1 25 70274 RECTIFIER INSULATOR 1 1 26 957854 ROUND HEAD MACHINE SCREW 1 1 27 00001500 B3 JUMPER 1 1 28 00001501 B4 JUMPER 1 1 29 00001504 JUMPER B7 1 1 30 00001502 JUMPER B1 1 1 31 00000376 B5 JUMPER 1 1 32 00000205 B6 JUMPER 1 1...

Page 69: ...LATOR 1 1 8 987862 SCREW 8 32UNC 2A X 1 1 1 9 982686 ITEM NO PART NUMBER DESCRIPTION QTY 1 17 27189 JUMPER G Y 16 AWG 1 1 18 00000750 JUMPER WIRE 1 1 19 00000751 JUMPER WIRE 1 1 20 00001506 TERMINAL STRIP 2 1 21 00000535 SURGE SUPPRESSOR 2 1 22 70246 RECTIFIER 1 1 23 70274 RECTIFIER INSULATOR 1 1 24 00000537 B8 JUMPER 1 1 25 00000538 B9 JUMPER 1 1 26 00000376 B5 JUMPER 1 1 27 00000205 B6 JUMPER 1 ...

Page 70: ... 9 SEE TABLE REVERSING CONTACTOR 1 1 10 27672 VOLTAGE CHANGE BOARD ITEM NO PART NUMBER DESCRIPTION QTY 1 15 987873 LOCKWASHER 10 ASA MEDIUM 2 1 16 51847 JUMPER 1 1 17 00000393 FUSE 5MM X 20MM 500MA 1 1 18 00000394 FUSE 5MM X 20MM 1A 2 1 19 982686 SCREW 10 32 UNF 2A X 3 8 SL 2 1 20 27189 JUMPER G Y 16 AWG 1 1 21 25861 SCREW 1 4 20 UNC 2A X 3 8 HEX 2 1 22 00000535 SURGE SUPPRESSOR 1 1 23 70246 RECTI...

Page 71: ...036 JUMPER R2 1 1 19 29037 JUMPER R3 1 1 20 00000755 JUMPER V2 1 PHASE R7 1 1 21 00000757 JUMPER V2 1 PHASE R6 1 1 22 70274 RECTIFIER INSULATOR 1 1 23 70246 RECTIFIER 1 1 24 957854 ROUND HEAD MACHINE SCREW 1 1 25 982470 HEX HEAD MACHINE NUT 1 1 26 29014 TERMINAL STRIP 3 1 27 29047 TERMINAL STRIP BRIDGE 1 1 28 00000535 SURGE SUPPRESSOR 1 1 29 00000336 JUMPER R12 1 1 30 00000537 B8 JUMPER 1 1 31 000...

Page 72: ...E TABLE REVERSING CONTACTOR 1 1 10 27672 VOLTAGE CHANGE BOARD 1 ITEM NO PART NUMBER DESCRIPTION QTY 1 15 987873 LOCKWASHER 10 ASA MEDIUM 2 1 16 51847 JUMPER 1 1 17 00000393 FUSE 5MM X 20MM 500MA 1 1 18 982686 SCREW 10 32 UNF 2A X 3 8 SL 2 1 19 27189 JUMPER G Y 16 AWG 1 1 20 25861 SCREW 1 4 20 UNC 2A X 3 8 HEX 2 1 21 00000535 SURGE SUPPRESSOR 1 1 22 70246 RECTIFIER 1 1 23 70274 RECTIFIER INSULATOR ...

Page 73: ...QTY 1 16 29018 FUSIBLE TERMINAL STRIP 3 1 17 29014 TERMINAL STRIP 3 1 18 00000535 SURGE SUPPRESSOR 2 1 19 00000393 FUSE 5MM X 20MM 500MA 1 1 20 00000398 TERMINAL STRIP COVER SEGMENT 3 1 21 00000394 FUSE 5MM X 20MM 1A 2 1 22 25861 SCREW 1 4 20 UNC 2A X 3 8 HEX 2 1 23 27189 JUMPER G Y 16 AWG 1 1 24 982686 SCREW 10 32 UNF 2A X 3 8 SL 2 1 25 987873 LOCKWASHER 10 ASA MEDIUM 2 1 26 987827 SCREW 1 4 20 U...

Page 74: ... 1 8 987873 LOCKWASHER 10 ASA MEDIUM 2 1 9 982686 SCREW 10 32 UNF 2A X 3 8 SL 2 1 10 51847 JUMPER 1 1 11 20940 GROUND LABEL 1 1 12 00000393 FUSE 5MM X 20MM 500MA 1 1 13 00000394 FUSE 5MM X 20MM 1A 2 1 14 31633 CONTACTOR PLATE 1 1 15 987827 SCREW 1 4 20 UNC 2A X 1 2 1 1 16 27189 JUMPER G Y 16 AWG 1 1 17 00000750 JUMPER WIRE 1 1 18 00000751 JUMPER WIRE 1 1 19 00000398 TERMINAL STRIP COVER SEGMENT 3 ...

Page 75: ... 27709 Mounting Bracket Spacer 2 4 987929 LOCKWASHER 5 REG HELICAL 2 5 982718 MACHINE SCREW PAN HEAD 2 6 982226 LOCKWASHER 1 4 X 109 X 062 2 7 987395 MACHINE SCREW SLOTTED FIL HD 2 V1 CONTACTOR PLATE ASSEMBLY FOR USE WITH AC BRAKE DIRECT CONTROL 220 230 380 415 460 3 50 60 MODELS B C F 3 7 1 5 4 6 2 72 ...

Page 76: ... 2 1 7 987873 LOCKWASHER 10 ASA MEDIUM 2 1 8 27910 CAPACITOR MOUNTING BRACKET 2 1 9 27716 CAPACITOR 1 1 10 982696 SCREW 10 32 UNF 2A X 3 8 LG 4 1 11 29910 CAPACITOR CAP 1 1 12 27257 REVERSE SWITCH 1 1 13 27925 SOLID STATE SWITCH CAP 1 1 14 29047 TERMINAL STRIP BRIDGE 1 1 15 27156 JUMPER R14 1 1 16 29911 JUMPER R5 1 1 17 29912 JUMPER R6 1 1 18 29914 JUMPER R8 1 1 19 29913 JUMPER R7 1 1 20 29915 JUM...

Page 77: ...DIN RAIL 6 50 LONG 1 1 2 29015 TERMINAL STRIP END CLAMP 2 1 3 29018 FUSIBLE TERMINAL STRIP 3 1 4 00000398 TERMINAL STRIP COVER SEGMENT 3 1 5 27672 VOLTAGE CHANGE BOARD 1 1 6 27685 VOLTAGE CHANGE BOARD INSULATOR 1 1 7 987862 SCREW 8 32UNC 2A X 1 1 1 8 982686 SCREW 10 32 UNF 2A X 3 8 SL 2 1 9 987827 SCREW 1 4 20 UNC 2A X 1 2 1 1 10 987873 LOCKWASHER 10 ASA MEDIUM 2 1 11 51847 JUMPER 1 1 12 20940 GRO...

Page 78: ... TERMINAL STRIP CARTRIDGE 3 1 9 SEE TABLE REVERSING CONTACTOR 1 1 10 27672 VOLTAGE CHANGE BOARD 1 1 11 27685 VOLTAGE CHANGE BOARD INSULATOR 1 1 12 987862 SCREW 8 32UNC 2A X 1 1 1 13 20940 GROUND LABEL 1 1 14 987827 SCREW 1 4 20 UNC 2A X 1 2 1 1 15 987873 LOCKWASHER 10 ASA MEDIUM 2 1 16 51847 JUMPER 1 1 17 00000393 FUSE 5MM X 20MM 500MA 1 1 18 CONTACTOR BKT S A TRANSFORMER REVERSING CONTACTOR SECON...

Page 79: ... 1 00000278 CONTACTOR BRACKET 1 1 2 27700 6 POLE TERMINAL STRIP 1 1 3 982718 MACHINE SCREW PAN HEAD 2 1 4 987929 LOCKWASHER 5 REG HELICAL 2 V2 CONTACTOR PLATE ASSEMBLY FOR USE WITH AC BRAKE DIRECT CONTROL 220 230 380 415 460 3 50 60 MODELS J L LL R RR 1 1 1 3 1 4 1 2 76 ...

Page 80: ...SCREW 10 32 UNF 2A X 3 8 SL 2 1 10 987873 LOCKWASHER 10 ASA MEDIUM 2 1 11 28905 REVERSING CONTACTOR 1 1 12 29015 TERMINAL STRIP END CLAMP 2 1 13 51845 JUMPER 2 1 14 51847 A2 TO A2 1 1 15 51846 JUMPER 6 1 16 29034 JUMPER R10 1 1 17 29035 JUMPER R4 1 1 18 00000758 JUMPER V2 1 PHASE R9 1 1 19 29036 JUMPER R2 1 1 20 29037 JUMPER R3 1 1 20 1 17 1 15 1 4 1 3 1 18 1 2 1 5 1 16 1 1 1 11 1 7 1 8 1 10 1 9 1...

Page 81: ...98 TERMINAL STRIP COVER SEGMENT 3 1 8 SEE TABLE REVERSING CONTACTOR 1 1 9 27672 VOLTAGE CHANGE BOARD 1 1 10 27685 VOLTAGE CHANGE BOARD INSULATOR 1 1 11 987862 SCREW 8 32UNC 2A X 1 1 1 12 20940 GROUND LABEL 1 1 13 987827 SCREW 1 4 20 UNC 2A X 1 2 1 1 14 987873 LOCKWASHER 10 ASA MEDIUM 2 1 15 51847 JUMPER 1 1 16 CONTACTOR BKT S A TRANSFORMER REVERSING CONTACTOR SECONDARY VOLTAGE 00000343 00000594 28...

Page 82: ...up paints are only available in case quantities NOTE When painting hoists also order warning labels identification labels etc that may be coated during painting Part Description Models B C F Models J L LL R RR Qty Required for Each Hoist Limit Switch Kit 31631 31636 1 Brake Coil AC Brake Only See page 61 See page 62 1 Brake Friction Disc Rotor See pages 55 57 59 61 See pages 56 58 60 62 1 or 2 Sol...

Page 83: ......

Page 84: ...onable care in the use and maintenance of the goods Buyer shall not remove or permit anyone to remove any warning or instruction signs on the goods In the event of personal injury or damage to property or business arising from the use of the goods Buyer shall within 48 hours thereafter give Seller written notice of such injury or damage Buyer shall cooperate with Seller in investigating any such i...

Page 85: ...NEN EN ISO 12100 1 2003 Veiligheid van machines Basisterminologie NEN EN ISO 12100 2 2003 Veiligheid van machines Technische beginselen NEN EN 818 7 2002 A1 2008 en Kettingen met een kleine tolerantie voor takels Kwaliteitsklasse T NEN EN IEC 60204 1 2006 nl Veiligheid van machines Elektrische uitrusting van machines Deel 1 Algemene eisen NEN EN 14492 2 2006 Takels met motoraandrijvijng Toegepaste...

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Columbus McKinnon Entertainment-Lodestar B, Operating, Maintenance & Parts Manual

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