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39

P/N: 192047082 (REV AD) 627NH

 March 2022

VARIABLE  SPEED ELECTRIC CHAIN HOIST WITH

OPTION

INDEMNIFICATION AND SAFE OPERATION

Buyer shall comply with and require its employees to comply with directions 

set forth in instructions and manuals furnished by Seller and shall use 

and require its employees to follow such instructions and manuals and 

to use reasonable care in the use and maintenance of the Goods and any 

Replacement Parts. Buyer shall not remove or permit anyone to remove 

any warning or instruction signs on the Goods or Replacement Parts. In 

the event of personal injury or damage to property or business arising from 

the use of the Goods or Replacement Parts, Buyer shall within 48 hours 

thereafter give Seller written notice of such injury or damage. Buyer shall 

cooperate with Seller in investigating any such injury or damage and in the 

defense of any claims arising therefrom.

If Buyer fails to comply with this section or if any injury or damage is 

caused, in whole or in part, by Buyer’s failure to comply with applicable 

federal or state laws, rules or regulations safety requirements, Buyer shall 

indemnify and hold Seller harmless against any claims, loss or expense for 

injury or damage arising from the use of the Goods and/or Replacement 

Parts.

CMCO Warranty (HOISTS)

A.  Columbus McKinnon Corporation (“Seller”) warrants to the original 

end user (“Buyer”) that: (a) for a period of one (1) year from the date of 

Seller’s delivery of the goods (collectively, the “Goods”) to the carrier, 

the electrical components of the Goods will be free from defects in 

workmanship and materials; and (b) for the life of the Goods, the 

mechanical components of the Goods will be free from defects in 

workmanship and materials.  In addition, Seller warrants to Buyer that, 

for a period of one (1) year from the date of their delivery by Seller 

to the carrier, any aftermarket or replacement parts, accessories or 

components purchased by Buyer with respect to any Goods (collectively, 

“Replacement Parts”) will be free from defects in workmanship and 

materials.

B.  IN THE EVENT OF ANY BREACH OF ANY SUCH WARRANTY, SELLER’S 

SOLE OBLIGATION SHALL BE EXCLUSIVELY LIMITED TO, AT THE OPTION 

OF SELLER, REPAIR OR REPLACEMENT, F.O.B. SELLER’S POINT OF 

SHIPMENT, OF ANY GOODS OR REPLACEMENT PARTS THAT SELLER 

DETERMINES TO HAVE BEEN DEFECTIVE OR, IF SELLER DETERMINES 

THAT SUCH REPAIR OR REPLACEMENT IS NOT FEASIBLE, TO A 

REFUND OF THE PURCHASE PRICE UPON RETURN OF THE GOODS 

OR REPLACEMENT PARTS TO SELLER.  NO CLAIM AGAINST SELLER 

FOR ANY BREACH OF (i) SUCH WARRANTY WITH RESPECT TO THE 

ELECTRICAL COMPONENTS OF ANY GOOD, OR ANY REPLACEMENT 

PART, SHALL BE VALID OR ENFORCEABLE UNLESS BUYER’S WRITTEN 

NOTICE THEREOF IS RECEIVED BY SELLER WITHIN ONE (1) YEAR FROM 

THE DATE OF SELLER’S DELIVERY TO THE CARRIER AND (ii) SUCH 

WARRANTY WITH RESPECT TO THE MECHANICAL COMPONENTS OF 

ANY GOOD SHALL BE VALID OR ENFORCEABLE UNLESS BUYER’S 

WRITTEN NOTICE THEREOF IS RECEIVED BY SELLER WITHIN ONE 

(1) YEAR FROM THE DATE ANY ALLEGED CLAIM ACCRUES.  EXCEPT 

FOR THE WARRANTIES SET FORTH ABOVE, SELLER MAKES NO 

OTHER WARRANTIES WITH RESPECT TO THE GOODS OR ANY 

REPLACEMENT PART, WHETHER EXPRESSED OR IMPLIED, INCLUDING 

ANY WARRANTIES OF MERCHANTABILITY, FITNESS FOR A PARTICULAR 

PURPOSE, QUALITY AND/OR THOSE ARISING BY STATUTE OR 

OTHERWISE BY LAW OR FROM ANY COURSE OF DEALING OR USE OF 

TRADE, ALL OF WHICH ARE HEREBY EXPRESSLY DISCLAIMED. 

 

 

C.  IN NO EVENT SHALL SELLER BE LIABLE TO BUYER OR ANY THIRD 

PARTY WITH RESPECT TO ANY GOOD OR REPLACEMENT PART, 

WHETHER IN CONTRACT, TORT OR OTHER THEORY OF LAW, FOR 

LOSS OF PROFITS OR LOSS OF USE, OR FOR ANY INCIDENTAL, 

CONSEQUENTIAL, SPECIAL, DIRECT OR INDIRECT DAMAGES, 

HOWSOEVER CAUSED.  SELLER’S MAXIMUM LIABILITY TO BUYER 

WITH RESPECT TO THE GOODS OR ANY REPLACEMENT PART 

SHALL IN NO EVENT EXCEED THE PRICE PAID BY BUYER FOR THE 

GOODS OR REPLACEMENT PART THAT ARE THE SUBJECT OF THE 

APPLICABLE CLAIM.

D.  Seller shall not be liable for any damage, injury or loss arising out of the 

use of the Goods or any Replacement Part if, prior to such damage, injury 

or loss, such Goods or Replacement Parts are: (1) damaged or misused 

following Seller’s delivery to the carrier; (2) not maintained, inspected, or 

used in compliance with applicable law and Seller’s written instructions 

and recommendations; or (3) installed, repaired, altered or modified (a) with 

any part or accessory other than those supplied by Seller or (b) without 

compliance with such laws, instructions or recommendations

E.  This warranty is limited and provided only to the original end user.  

Each 

Good and Replacement Part must be registered within sixty (60) 

days of receipt of each product to establish eligibility.

  Please register 

at https://www.columbusmckinnon.com/en-us/warranty-registration/ or 

submit registration card via US mail.

F.   Any action against Seller for breach of warranty, negligence or otherwise 

in connection with the electrical components of any Good must be 

commenced by Buyer within one (1) year after: (a) the date any alleged 

claim accrues; or (b) the date of delivery of the Goods to Buyer, 

whichever is earlier.  Any action against Seller for breach of warranty, 

negligence or otherwise in connection with the mechanical components 

of any Good must be commenced by Buyer within one (1) year after the 

date any alleged claim accrues. Any action against Seller for breach of 

warranty, negligence or otherwise in connection with any Replacement 

Part must be commenced by Buyer within one (1) year after: (y) the date 

any alleged claim accrues; or (z) the date of delivery of the Replacement 

Part to Buyer, whichever is earlier.

G. This warranty is contingent upon Buyer’s proper maintenance and care 

of the Goods and/or Replacement Parts, and does not extend to normal 

wear and tear.  Seller reserves the right, at its option, to void this warranty 

in the event of Buyer’s use with the Goods and/or Replacement Parts of 

parts or accessories other than those supplied by Seller.

Alterations or modifications of equipment and use of non-Seller re-
placement parts can lead to dangerous operation and injury.

TO AVOID INJURY:

• Do not alter or modify equipment. 

• Do use only replacement parts manufactured by seller.

WARRANTY

LIMITATION OF WARRANTIES, REMEDIES AND DAMAGES

Summary of Contents for CM Lodestar VS A

Page 1: ...thoroughly familiar with all warnings instructions and recommendations in this manual Retain this manual for future reference and use Forward this manual to operator Failure to operate equipment as d...

Page 2: ...NEAREST PARTS OR SERVICE CENTER VISIT OUR WEB SITE WWW COLUMBUSMCKINNON COM OR CALL OUR CUSTOMER SERVICE DEPARTMENT AT 800 888 0985 AN ELECTRONIC COPY OF THIS MANUAL AND THE CM HOIST PARTS AND SERVICE...

Page 3: ...of a hoist can create a potentially hazardous situation which if not avoided could result in minor or moderate injury To avoid such a potentially hazardous situation the operator shall 1 Maintain a f...

Page 4: ...ond normal throat opening should not be used If latch does not engage throat opening of hook hoist should be taken out of service Chains should be checked for deposits of foreign material which may be...

Page 5: ...Block Pin 10 Chain Stop Installation 10 Cutting Chain 10 Power Supply and Electrical Connections 11 Checking Limit Switch EPLS Operation 12 Control Cord 12 OPERATING INSTRUCTIONS General 12 Hoist 13...

Page 6: ...d could lead to dangerous operation For full Terms of Sale see Sales Order Acknowledgement Also refer to page 39 for Limitations of Warranties Remedies and Damages and Indemnification and Safe Operati...

Page 7: ...hain container is recommended for those applications where the slack chain would interfere with the load or drag on the floor as may be the case with double or triple reeved units Chain containers can...

Page 8: ...he suspension includes a dead end bolt and block for supporting the dead end of the load chain as shown in Figure 7 Place the suspension assembly into the recess on top of the hoist The dead end block...

Page 9: ...r to the limit switch section Double Reeved Suspend the hoist from an adequate support To attach the chain to the dead end block on Models E H and R proceed as follows 1 Suspend the hoist from an adeq...

Page 10: ...block with the large hole on top into the hook block body Align the holes in the hook block body with the hole in the chain block and insert the small end of the pin in the hole Push the pin in by han...

Page 11: ...put connections T1 T2 T3 at the VFD Consult the wiring diagram Disconnect power before making any wiring changes Do not force the Lodestar load limiter to compensate for improperly adjusted limit swit...

Page 12: ...oist or the loose end chain to become taut Operate hoist over the entire length of its rated lift checking upper and lower limit switches for correct operation as follows 4 Press UP control and raise...

Page 13: ...ly seated in hook saddle Avoid off center loading of any kind especially loading on the point of hook 3 DO NOT allow the load to bear against the hook latch The latch is to help maintain the hook in p...

Page 14: ...e maintenance program should be established to prolong the useful life of the hoist and maintain its reliability and continued safe use The program should include the periodic and frequent inspections...

Page 15: ...deepening of the pockets may cause the chain to lift up in the pocket and result in binding between liftwheel and chain guides or between the sheave and hook block Also check the chain guide for wear...

Page 16: ...he length of the used portion is more than 1 5 longer than the unused portion of the chain Also if the pitch of any individual link has elongated by more than 5 the chain should be replaced Figure 18...

Page 17: ...lock and hoist Allow the chain to hang free to remove twists Using a wire as a starter insert the chain upstanding link first into lower hook block upstanding links will have welds toward sheave and p...

Page 18: ...lower sheave wheel on double and triple chain units upper sheave wheel on triple chain units and liftwheel must be lubricated with Lubriplate Bar and Chain Oil 10 R Fiske Brothers Refining Co or equiv...

Page 19: ...the VFD see programming section 4 Change the value to 3 and press enter 5 Exit programming mode 6 Check lower limit function and position before placing the unit into service If adjustment is desired...

Page 20: ...rogramming maintenance monitoring and troubleshooting of adjustable frequency drives associated with your hoist or crane motion via your PED The mobile app is available as a free download on Google Pl...

Page 21: ...he value of the blinking digit of a parameter setting 6 Down Arrow Key Scrolls down to select next parameter group or parameter settings It also decreases the value of the blinking digit of a paramete...

Page 22: ...dreds of parameters organized by function group that determine how the drive functions These parameters are programmed in the drive s software as measurable values or options both of which will be ref...

Page 23: ...s access to the various monitor parameters These are monitor only functions the operator cannot change the displayed value Accessible during run command See pages 22 27 for complete listing of all mon...

Page 24: ...Output current A U01 04 Control method Displays the value of A01 02 U01 05 Motor Speed Motor Speed OLV only U01 06 Output Voltage Inverter Output Voltage Reference V U01 07 DC Bus Voltage DC Bus Volta...

Page 25: ...lse Monitor Displays the pulse train input RP Frequency Fault Trace U02 01 Current Fault Displays Current fault U02 02 Last Fault Displays last fault detected U02 03 Frequency Reference Fault Frequenc...

Page 26: ...st recent fault U03 10 Fault Message 10 Displays tenth most recent fault U03 11 Elapsed Time 1 Elapsed time of most recent fault U03 12 Elapsed Time 2 Elapsed time of second most recent fault U03 13 E...

Page 27: ...otor Overload oL2 Detection Level U04 18 Frequency Reference Source Selection U04 19 Frequency Reference Memobus U04 20 Output Frequency Reference decimal U04 21 Run Command Selection Results U04 22 M...

Page 28: ...0 0 to 25 5 seconds 1 set 0 0 to 6000 0 3 sets 8 parameters are independently adjustable Braking torque 150 or more with dynamic braking Motor overload protection UL recognized electronic thermal over...

Page 29: ...initely Variable control Sample timing diagrams for both methods are given NOTE Above figures shown with stopping method set for immediate stop as in hoist applications the frequency output is immedia...

Page 30: ...conds 1 second B05 02 Deceleration Time seconds 1 second C03 12 EPLS see page 19 1 enabled C03 22 Slow Approach see page 19 1 enabled C06 01 Swift Lift 1 enabled NOTE 1 Standard factory setting for co...

Page 31: ...vector 1 Perform auto tune 2 Check motor parameters COF Current Offset Fault The drive automatically adjusts the current offset the calcu lated value exceeded the allowable setting range 1 Press rese...

Page 32: ...External Fault 7 External fault occurs on Terminal S7 1 Check constant H01 07 for proper programming 2 Check the conditions for input terminal S7 U01 10 GF Ground Fault Ground Fault Current shorted to...

Page 33: ...PE07 Analog Selection Multi Function Analog Input Setting Fault Set values other than 00 and 0F are duplicated 1 Check setting for H03 02 and H03 10 Verify that the same value is not used twice OPE08...

Page 34: ...ction 2 The current is less than L06 05 for more than L06 06 1 Check settings 2 Check motor coupling UV Flashing DC Bus Undervolt Undervoltage Fault Undervoltage status occurs for more than 2 seconds...

Page 35: ...ssive load G Reduce loading to the capacity limit of hoist as indicated on the identification plate H Signal connections have unplugged from brake board H Firmly press the 6 and 13 pin connection plug...

Page 36: ...should be made to ventilate the space or shield the hoist from radiation D Frequent starting or reversing D Avoid excessive inching jogging or plugging This type of operation drastically shortens the...

Page 37: ...and running Brake coil current should be measured with the core iron in operating position Table 12a DC Electric Brake Data Models DC Brake Coil Voltage Nominal Current Amps DC Resistance Ohms A H 10...

Page 38: ...5 Suspension Adapter Screws 3 8 16 12 Point Cap Screw 3 8 12 Point Socket 35 0 45 0 47 5 61 0 Lower Hook Block Screws Double Reeved 1 4 20 Socket Head Cap Screw 3 16 Hex Driver 5 0 5 8 6 8 7 9 Loose E...

Page 39: ...EXCEPT FOR THE WARRANTIES SET FORTH ABOVE SELLER MAKES NO OTHER WARRANTIES WITH RESPECT TO THE GOODS OR ANY REPLACEMENT PART WHETHER EXPRESSED OR IMPLIED INCLUDING ANY WARRANTIES OF MERCHANTABILITY F...

Page 40: ...cKinnon Corporation All Rights Reserved CM Lodestar VS Installation Operating Maintenance Manual 205 Crosspoint Parkway Getzville NY 14068 USA Ph 800 888 0985 716 689 5400 Fax 716 689 5644 CANADA Ph 8...

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