Columbus McKinnon CM Lodestar VS A Installation Operating & Maintenance Manual Download Page 27

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P/N: 192047082 (REV AD) 627NH

March 2022

VARIABLE SPEED ELECTRIC CHAIN HOIST WITH

OPTION

MONITOR PARAMETERS

Parameter Code

Name

Function

Units

Maintenance

U04.09

LED Check

Lights all segments of the LED to verify

that the display is working properly

U04.10

kWh: Lower 4 Digits

—

U04.11

kWh: Upper 5 Digits

—

U04.12

CPU Resources Used

—

U04.13

Peak Hold Current

—

U04.14

Peak Hold Output Frequency

—

U04.16

Motor Overload (oL1) Detection Level

—

U04.17

Motor Overload (oL2) Detection Level

—

U04.18

Frequency Reference Source Selection

—

U04.19

Frequency Reference Memobus

—

U04.20

Output Frequency Reference (decimal)

—

U04.21

Run Command Selection Results

—

U04.22

Memobus Communication Reference

—

U04.23

Not Used

—

Motor Control Monitor

U06.01

Motor Secondary Current (lq)

U06.02

Motor Excitation Current (ld)

U06.03

ASR Input

U06.04

ASR Output

U06.05

Output Voltage Reference (Vq)

U06.06

Output Voltage Reference (Vd)

U06.07

ACR (q) Output

U06.08

ACR (d) Output

U06.20

Frequency Reference Bias (Up/Down2)

U06.21

Offset Frequency

U06.36

GAIA Communication Error

—

U06.37

LUNA Communication Error

—

U06.38

Option Card Error

—

Summary of Contents for CM Lodestar VS A

Page 1: ...thoroughly familiar with all warnings instructions and recommendations in this manual Retain this manual for future reference and use Forward this manual to operator Failure to operate equipment as d...

Page 2: ...NEAREST PARTS OR SERVICE CENTER VISIT OUR WEB SITE WWW COLUMBUSMCKINNON COM OR CALL OUR CUSTOMER SERVICE DEPARTMENT AT 800 888 0985 AN ELECTRONIC COPY OF THIS MANUAL AND THE CM HOIST PARTS AND SERVICE...

Page 3: ...of a hoist can create a potentially hazardous situation which if not avoided could result in minor or moderate injury To avoid such a potentially hazardous situation the operator shall 1 Maintain a f...

Page 4: ...ond normal throat opening should not be used If latch does not engage throat opening of hook hoist should be taken out of service Chains should be checked for deposits of foreign material which may be...

Page 5: ...Block Pin 10 Chain Stop Installation 10 Cutting Chain 10 Power Supply and Electrical Connections 11 Checking Limit Switch EPLS Operation 12 Control Cord 12 OPERATING INSTRUCTIONS General 12 Hoist 13...

Page 6: ...d could lead to dangerous operation For full Terms of Sale see Sales Order Acknowledgement Also refer to page 39 for Limitations of Warranties Remedies and Damages and Indemnification and Safe Operati...

Page 7: ...hain container is recommended for those applications where the slack chain would interfere with the load or drag on the floor as may be the case with double or triple reeved units Chain containers can...

Page 8: ...he suspension includes a dead end bolt and block for supporting the dead end of the load chain as shown in Figure 7 Place the suspension assembly into the recess on top of the hoist The dead end block...

Page 9: ...r to the limit switch section Double Reeved Suspend the hoist from an adequate support To attach the chain to the dead end block on Models E H and R proceed as follows 1 Suspend the hoist from an adeq...

Page 10: ...block with the large hole on top into the hook block body Align the holes in the hook block body with the hole in the chain block and insert the small end of the pin in the hole Push the pin in by han...

Page 11: ...put connections T1 T2 T3 at the VFD Consult the wiring diagram Disconnect power before making any wiring changes Do not force the Lodestar load limiter to compensate for improperly adjusted limit swit...

Page 12: ...oist or the loose end chain to become taut Operate hoist over the entire length of its rated lift checking upper and lower limit switches for correct operation as follows 4 Press UP control and raise...

Page 13: ...ly seated in hook saddle Avoid off center loading of any kind especially loading on the point of hook 3 DO NOT allow the load to bear against the hook latch The latch is to help maintain the hook in p...

Page 14: ...e maintenance program should be established to prolong the useful life of the hoist and maintain its reliability and continued safe use The program should include the periodic and frequent inspections...

Page 15: ...deepening of the pockets may cause the chain to lift up in the pocket and result in binding between liftwheel and chain guides or between the sheave and hook block Also check the chain guide for wear...

Page 16: ...he length of the used portion is more than 1 5 longer than the unused portion of the chain Also if the pitch of any individual link has elongated by more than 5 the chain should be replaced Figure 18...

Page 17: ...lock and hoist Allow the chain to hang free to remove twists Using a wire as a starter insert the chain upstanding link first into lower hook block upstanding links will have welds toward sheave and p...

Page 18: ...lower sheave wheel on double and triple chain units upper sheave wheel on triple chain units and liftwheel must be lubricated with Lubriplate Bar and Chain Oil 10 R Fiske Brothers Refining Co or equiv...

Page 19: ...the VFD see programming section 4 Change the value to 3 and press enter 5 Exit programming mode 6 Check lower limit function and position before placing the unit into service If adjustment is desired...

Page 20: ...rogramming maintenance monitoring and troubleshooting of adjustable frequency drives associated with your hoist or crane motion via your PED The mobile app is available as a free download on Google Pl...

Page 21: ...he value of the blinking digit of a parameter setting 6 Down Arrow Key Scrolls down to select next parameter group or parameter settings It also decreases the value of the blinking digit of a paramete...

Page 22: ...dreds of parameters organized by function group that determine how the drive functions These parameters are programmed in the drive s software as measurable values or options both of which will be ref...

Page 23: ...s access to the various monitor parameters These are monitor only functions the operator cannot change the displayed value Accessible during run command See pages 22 27 for complete listing of all mon...

Page 24: ...Output current A U01 04 Control method Displays the value of A01 02 U01 05 Motor Speed Motor Speed OLV only U01 06 Output Voltage Inverter Output Voltage Reference V U01 07 DC Bus Voltage DC Bus Volta...

Page 25: ...lse Monitor Displays the pulse train input RP Frequency Fault Trace U02 01 Current Fault Displays Current fault U02 02 Last Fault Displays last fault detected U02 03 Frequency Reference Fault Frequenc...

Page 26: ...st recent fault U03 10 Fault Message 10 Displays tenth most recent fault U03 11 Elapsed Time 1 Elapsed time of most recent fault U03 12 Elapsed Time 2 Elapsed time of second most recent fault U03 13 E...

Page 27: ...otor Overload oL2 Detection Level U04 18 Frequency Reference Source Selection U04 19 Frequency Reference Memobus U04 20 Output Frequency Reference decimal U04 21 Run Command Selection Results U04 22 M...

Page 28: ...0 0 to 25 5 seconds 1 set 0 0 to 6000 0 3 sets 8 parameters are independently adjustable Braking torque 150 or more with dynamic braking Motor overload protection UL recognized electronic thermal over...

Page 29: ...initely Variable control Sample timing diagrams for both methods are given NOTE Above figures shown with stopping method set for immediate stop as in hoist applications the frequency output is immedia...

Page 30: ...conds 1 second B05 02 Deceleration Time seconds 1 second C03 12 EPLS see page 19 1 enabled C03 22 Slow Approach see page 19 1 enabled C06 01 Swift Lift 1 enabled NOTE 1 Standard factory setting for co...

Page 31: ...vector 1 Perform auto tune 2 Check motor parameters COF Current Offset Fault The drive automatically adjusts the current offset the calcu lated value exceeded the allowable setting range 1 Press rese...

Page 32: ...External Fault 7 External fault occurs on Terminal S7 1 Check constant H01 07 for proper programming 2 Check the conditions for input terminal S7 U01 10 GF Ground Fault Ground Fault Current shorted to...

Page 33: ...PE07 Analog Selection Multi Function Analog Input Setting Fault Set values other than 00 and 0F are duplicated 1 Check setting for H03 02 and H03 10 Verify that the same value is not used twice OPE08...

Page 34: ...ction 2 The current is less than L06 05 for more than L06 06 1 Check settings 2 Check motor coupling UV Flashing DC Bus Undervolt Undervoltage Fault Undervoltage status occurs for more than 2 seconds...

Page 35: ...ssive load G Reduce loading to the capacity limit of hoist as indicated on the identification plate H Signal connections have unplugged from brake board H Firmly press the 6 and 13 pin connection plug...

Page 36: ...should be made to ventilate the space or shield the hoist from radiation D Frequent starting or reversing D Avoid excessive inching jogging or plugging This type of operation drastically shortens the...

Page 37: ...and running Brake coil current should be measured with the core iron in operating position Table 12a DC Electric Brake Data Models DC Brake Coil Voltage Nominal Current Amps DC Resistance Ohms A H 10...

Page 38: ...5 Suspension Adapter Screws 3 8 16 12 Point Cap Screw 3 8 12 Point Socket 35 0 45 0 47 5 61 0 Lower Hook Block Screws Double Reeved 1 4 20 Socket Head Cap Screw 3 16 Hex Driver 5 0 5 8 6 8 7 9 Loose E...

Page 39: ...EXCEPT FOR THE WARRANTIES SET FORTH ABOVE SELLER MAKES NO OTHER WARRANTIES WITH RESPECT TO THE GOODS OR ANY REPLACEMENT PART WHETHER EXPRESSED OR IMPLIED INCLUDING ANY WARRANTIES OF MERCHANTABILITY F...

Page 40: ...cKinnon Corporation All Rights Reserved CM Lodestar VS Installation Operating Maintenance Manual 205 Crosspoint Parkway Getzville NY 14068 USA Ph 800 888 0985 716 689 5400 Fax 716 689 5644 CANADA Ph 8...

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