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Safety Instructions -

 

Read Before Installing & Operating Equipment 

 

 

 

A) This appliance does not have a pilot.  It is equipped with an ignition device which automatically 
lights the burner.  Do not try to light the burner by hand. 

 

B) Before operating equipment smell around the appliance area for gas.  Be sure to smell next to the 
floor because some gas (specifically L.P.) is heavier than air and will settle to the floor. 

 

C) If you smell gas: 

 

1) Do not try to light any appliance 
2) Do not touch any electric switch 
3) Do not use any phone in the building 
4) Contact your gas supplier immediately using a neighbor’s phone 
5) Follow the gas supplier’s instructions  

 

D) Use only your hand to push in or turn the gas control knob.  Never use tools.  If the knob will not 
push in or turn by hand, don’t try to repair it, call a qualified service technician.  Force or attempted 
repair may result in afire or explosion. 

 

E) Do not use appliance if any part has been under water.  Immediately call a qualified service 
technician to inspect the appliance and to replace any part of the control system and any gas control 
which has been under water. 

 

Operating Instructions –

 Quick Reference 

 

1) Read all instructions prior to operating equipment. 

 

2) Set the thermostat to the lowest setting. 

 

3) Turnoff all electric power to the appliance. 

 

4) This device is equipped with an ignition device which 
automatically lights the burner.  Do not try to light the 
burner by hand. 

 

5) If the gas control knob is not in the “OFF” position, turn knob clockwise to the “OFF” position. 

 

6) Wait five (5) minutes to clear out any gas.  Then smell for gas, including near the floor.  If you 
smell gas,  stop immediately. 

 

7) Turn gas control knob counter-clockwise to “ON”. 

 

8) Turn on all electric power to the appliance. 

 

9) Set the thermostat to the desired setting. 

 

10) If the appliance does not operate, follow the instructions. 

 

Turning Gas Off To Appliance –

 Quick Reference

 

 

1) Set the thermostat to lowest setting. 

 

2) Turn off electric power to the appliance if service is to be performed. 

 

3) To turn off gas to the appliance, turn the gas control knob clockwise to “OFF”. 

 
 

If you do not follow these instructions exactly, a fire or explosion 
may result causing property damage, personal injury or loss of life 

 

 

 

 

 

 

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Summary of Contents for EMG-31 120

Page 1: ... ri ie es s B Bo oi il le er rs s Available in Natural Gas Propane Rev 12012 Columbia Boiler Company PO Box 1070 Pottstown PA 19464 Tel 610 473 8457 Fax 610 367 6800 Website www columbiaboiler com Email cbcsales ptd net ...

Page 2: ...to replace any part of the control system and any gas control which has been under water Operating Instructions Quick Reference 1 Read all instructions prior to operating equipment 2 Set the thermostat to the lowest setting 3 Turnoff all electric power to the appliance 4 This device is equipped with an ignition device which automatically lights the burner Do not try to light the burner by hand 5 I...

Page 3: ...instruction manual carefully The information contained within is designed to help you maintain peak performance from your unit Product Features ASME Coded Boiler Registered with National Board Factory Mounted Wired Burner and Controls Fully Insulated Heat Exchanger with Powder Coated Cabinet Packaged with Standard Five Gallon per Minute Tankless Coil Domestic Hot Water Equipped with Triple Aquasta...

Page 4: ...e Size 0 242 11 64 0 250 13 64 0 290 7 32 Fuel Input Rate Cfm 1 95 0 79 2 28 0 95 2 60 1 06 Max Inlet Pressure W C 11 11 11 11 11 11 Min Inlet Pressure W C 5 5 5 5 5 5 Manifold Pressure W C 3 5 3 5 3 5 3 5 3 5 3 5 Head Position Factory Set Factory Set Factory Set Factory Set Factory Set Factory Set Air Shutter 31 30 45 42 65 78 Draft Over Fire W C 0 02 0 02 0 010 0 02 0 005 0 005 Draft in Stack W ...

Page 5: ...dth 21 C Hydronic Supply Height 43 D Coil Supply Height 41 E Burner Height 8 1 2 F Hydronic Return Height 21 1 2 G Flue Pipe Diameter 6 H Washout 21 1 2 I Jacket Depth Including Flange 21 Depth Front to Rear w Burner 29 3 4 Hydronic Supply Size 1 1 4 Hydronic Return Size 1 1 4 Washout Size 3 4 ...

Page 6: ...ombustion air will result in a shift of the burner s performance curve and may result in the generation of CO gases inside of the heat exchanger Please refer to the Start Up Procedure Annual Maintenance Requirement sections for instructions on setting up and servicing the burner For installations in utility rooms or closets it is necessary to provide two separate ventilation openings in the door o...

Page 7: ...7 Note Installer responsible for ensuring that piping conforms to all applicable codes ...

Page 8: ... boiler has been filled with water until entire system has been purged of air System pressure must not exceed 30 PSI 11 Check burner and install desired orifice See burner manual for instructions All units are shipped from the factory with an orifice for each firing rate and natural gas or LP gas Select the correct orifice for you application from the chart in this manual and install per burner in...

Page 9: ...installing a listed draft inducer or draft regulator 23 Take a CO2 measurement using a combustion analyzer Adjust the air shutter so that the CO2 reading measures 9 0 Increase the air shutter opening to decrease the CO2 value and decrease the air shutter opening to increase the value 24 Use the combustion analyzer to verify that the CO level is below 100 ppm and that the flue temperature is above ...

Page 10: ...highest point of piping Trouble Too Much Heat Source Procedure Causes Remedy Circulator Check to see if Aquastat is operating properly Circulator does not stop running Repair Thermostat Check thermostat settings and calibration Thermostat set too high Reset thermostat Thermostat defective Replace thermostat Thermostat out of calibration Recalibrate thermostat Flow Valve Check to see if flow valve ...

Page 11: ...king in partially closed position Flow valve not opening fully Clean or replace flow valve Radiation Check radiators for air Radiators air bound Bleed radiators Check to ensure radiators are properly sized Radiators inadequate Install alternate radiators Boiler Determine required heat load Boiler too small for application Additional heating capacity required Tankless Coil Check usage of domestic h...

Page 12: ...for Flue Box 25 spool 790330 Columbia Blank Coil Plate with 1 8 and 3 4 Tapping 481011 Columbia Coil Gasket 530675 Columbia 5 Gallon Coil Assembly with Gasket Boxed 337350 FT Fire Chamber 221750 FT Base Assembly Boiler Accessory Part Numbers 535030 Taco 007 Circulator Pump 559560 Altitude Gauge 1 4 x 2 1 2 Round 575020 Relief Valve 3 4 Male ...

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