Colorlight CL20 Series User Manual Download Page 7 | Manualshive

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User’s Manual

Page

7

3.

INSTALLATION

3.1 Physical handling of the searchlight

Lift only the searchlight by the temporary lift loop on top of the center house. Lifting at the lamp
houses may damage the construction. After safely fixed the searchlight, remove the lift loop.

3.2 Mounting of the anti-vibration dampers

The picture shows how the dampers are mounted to avoid vibrations that can damage the
mechanics and shorten the life of the bulbs. Searchlight installation without dampers is not
recommended and this can, if problems arise, affect the warranty.

Bolt A4

M10x60

Washer A4

10,5x20x2

Searchlight

Mounting hole
Ø20mm

10mm

Foundation

Washer A4

10,5x30x2,5

Lock nut
A4 M10

M10

Lift here!

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Summary of Contents for CL20 Series

Page 1: ...Prerelease 5 2011 02 SEARCHLIGHT SYSTEM BY COLORLIGHT USER S MANUAL CL20 CL25 CL35 ...

Page 2: ...LATION OR POWER FAILURE 16 7 STARTING SYSTEM 17 8 JOYSTICK FUNCTIONS 18 9 SWITCH ON LIGHT 19 10 FOCUS 20 11 QUICK START MENU 21 11 1 Fixed positions optional function 21 11 1 1 Go to fixed position 21 11 1 2 Store fixed position 22 11 2 Sweep optional function 23 11 2 1 New Sweep 23 11 2 2 Modify sweep parameters 24 11 3 Surveillance optional function 26 11 3 1 Setting a new surveillance sweep 26 ...

Page 3: ...ts 42 13 1 1 Down Button 42 13 1 2 Right Button 42 13 1 3 OK Button 42 13 2 Category 1 About 43 13 2 1 1 1 MAC Address 43 13 2 2 1 2 IP Address 43 13 2 3 1 3 Light Model 43 13 2 4 1 4 SW Version 43 13 3 Category 2 Diagnostics support tool 44 13 3 1 2 1 Start 44 13 3 2 2 2 View Results 44 13 4 Category 3 Usage Stats 45 13 4 1 3 1 Left Light 45 13 4 2 3 2 Right Light 45 13 4 3 3 3 Reset Left 45 13 4...

Page 4: ...ouple of minutes cool down period if possible UV light overheat CL25 and CL 35 searchlights are designed and built primarily for the marine environment UV light generates a lot of heat and we use ambient air as a coolant for our lamp body For uses other than marine this must be taken into account so that sufficient cooling is available or to adapt the operating time to prevent overheating damage s...

Page 5: ...er To avoid that the searchlight is forgotten with the light on always use the feature off and park when not using the searchlight If protection hoods are used over searchlight body the system main power switch in the electric box should be off this is a precaution to reduce the risk of fire if the hoods are not removed before turning the lights on Cleaning Never wash the searchlight with water un...

Page 6: ... the Ethernet protocol but for internal communication between the box and searchlight we have chosen to work with CAN bus technology CAN Controller Area Network is a network standard originally developed for the automotive industry and with only two wires it s possible to transmit a variety of control data and information The searchlights drive motors horizontal and vertical are of the type brushl...

Page 7: ...ight remove the lift loop 3 2 Mounting of the anti vibration dampers The picture shows how the dampers are mounted to avoid vibrations that can damage the mechanics and shorten the life of the bulbs Searchlight installation without dampers is not recommended and this can if problems arise affect the warranty Bolt A4 M10x60 Washer A4 10 5x20x2 Searchlight Mounting hole Ø20mm 10mm Foundation Washer ...

Page 8: ...uminum Communication Protocol Ethernet Enclosure ABS 2mm Environment Gasket optional EPDM Operational temperature Overlay Polyester membrane switch Storage temperature Power Supply Humidity non condensing RH Input Voltage 9 24 V DC Protection category IP21 standard IP44 option Current consumption 150 mA 24V Fuse 5x20mm T1A External PSU optional Type Phoenix STEP PS 2868635 Input Voltage 100 240V A...

Page 9: ...AN searchlight Color RAL 7035 powder coated Environment Cooling Fan 80mm Operational temperature 40º C till 50º C Overlay Polyester membrane switch Storage temperature 10º C till 70º C Power Supply Humidity non condensing 90 RH Input Voltage 100 240 V AC Protection category IP44 Current consumption 150 mA 24V Fuse 5x20mm T1A External PSU optional Type Phoenix STEP PS 2868635 Input Voltage 100 240V...

Page 10: ... Ethernet Enclosure ABS 2mm Environment Gasket optional EPDM Operational temperature 40º C till 50º C Overlay Polyester membrane switch Storage temperature 10º C till 70º C Power Supply Humidity non condensing 90 RH Input Voltage 9 24 V DC Protection category IP44 Current consumption 150 mA 24V Fuse 5x20mm T1A External PSU optional Type Phoenix STEP PS 2868635 Input Voltage 100 240V AC 50 60Hz Out...

Page 11: ... 70º C Power Supply Humidity non condensing 90 RH Input Voltage 9 24 V DC Protection category IP44 Current consumption 150 mA 24V Fuse 5x20mm T1A External PSU optional Type Phoenix STEP PS 2868635 Input Voltage 100 240V AC 50 60Hz Output Voltage 24V DC 750 mA The searchlights cable glands are rated IP68 but for extra protection during heavy weather situations it s still recommendable to install th...

Page 12: ... 70º C Power Supply Humidity non condensing 90 RH Input Voltage 9 24 V DC Protection category IP44 Current consumption 150 mA 24V Fuse 5x20mm T1A External PSU optional Type Phoenix STEP PS 2868635 Input Voltage 100 240V AC 50 60Hz Output Voltage 24V DC 750 mA The searchlights cable glands are rated IP68 but for extra protection during heavy weather situations it s still recommendable to install th...

Page 13: ...2 Left lamp on off 3 Left focus the same function as No 4 4 Left focus the same function as No 3 5 Right lamp on off 6 Right focus the same function as No 7 7 Right focus the same function as No 6 8 Joystick 9 Display Several sections of the manual refers to the above figures 5 6 7 2 4 1 1 9 3 8 Figure 1 The operating panel ...

Page 14: ...does not have this feature Error symbol for UV light indicates a problem during switch on or if the bulb breaks down during operation The operator has three switch on attempts in a two minute interval without setting the sum alarm output This symbol is only valid for CL25 and CL35 CL20 does not have this feature Symbol for any electro mechanic error Might be referred as an over voltage or over cur...

Page 15: ...y this reset should only be done together with a bulb replacement This symbol and a similar symbol indicate the direction of the lamp housing both for the vertical axis and for the horizontal axis The arrows in the shown symbol indicate the elevation angle for the vertical axis according to the horizontal plane For the horizontal symbol and axis these small arrows indicate if the housing is direct...

Page 16: ...to be able to use positioning functions such as display indicator parking position sweep fixed positions or surveillance the searchlight must be synchronized with the control system The easiest way to synchronize the system is to enter the quick start menu and select the Park function Now the searchlight will synchronize and then park if a parking position has been set If necessary the origin can ...

Page 17: ...d symbols are always active but dimmed to a lower intensity during sleep Pressing any button on the operator panel will activate the system and the display will now show the indicator image or just the ColorLight logotype Buttons and symbols are now brighter and both buttons symbols and display intensity can be adjusted please see 11 8 1 Backlight brightness Optional function ...

Page 18: ...Searchlight rotation speed can be set see 11 8 5 Maximum rotation speed The vertical axis reaction according to the joysticks movement can be reversed if decided by operator To change this reaction please see 11 8 3 Joystick direction The joystick can also be used to navigate in menus containing more than one choice Move the joystick up or down to navigate in the menu In most menus joystick moved ...

Page 19: ...arm will be activated directly The error symbol with the exclamation mark over the sun symbol will show again in the display over the corresponding bulb There is a bulb warning feature in the system This warning can be chosen by the operator to be shown or not by switch on or off the function in the settings menu please see 11 8 4 Lamp life This warning feature will show a white triangle symbol wh...

Page 20: ...on is pressed the bulb moves in and out which changes the focus of the light Release the button when the required focus is found Note pressing 3 and 6 or 4 and 7 at the same time will cause an electric collision which stops the focus from changing Releasing one of the buttons will continue the focusing of the pressed button To focus with both lights simultaneously hold 3 and 7 or 4 and 6 ...

Page 21: ...r the ColorLight Searchlight System and can only be accessed if activated There are up to four different programmable fixed positions in ColorLights Searchlight System 11 1 1 Go to fixed position To enter the Fixed Light Position submenu open up the quick start menu and press the upper left button Positions There are up to four programmable fixed positions that can be programmed A B C and D By sel...

Page 22: ...nge a fixed position enter one of the fixed positions in the menu If there is a preprogrammed fixed position the searchlight will start to move to that position To take control over the searchlight just move the joystick to abort the movement of the searchlight Now move the searchlight by using the joystick to the desired position and press Store The current position is now stored ...

Page 23: ...zontal plane 11 2 1 New Sweep To enter the Sweep submenu open up the quick start menu and press the left middle button Sweep To start a new sweep navigate down to New in the Sweep menu and press OK The default setting for a sweep is a horizontal sweep of 20 To stop a sweep enter the Sweep submenu and choose Stop or just move the searchlight by using the joystick To resume the sweep enter the Sweep...

Page 24: ...OK In this menu changes to the sweep angle and center of the sweep can be modified in both runtime and stand still To change the center line of the horizontal sweep move the joystick to the left or right until the desired center is reached To change size of the sweep angle move the joystick up or down Press OK to save and update the searchlight with the new values ...

Page 25: ...he sweep enter the Sweep menu and navigate down to Speed Press OK to enter the Speed submenu To change the speed move the joystick up or down to desired speed press OK to update the searchlight with the new speed Note If the speed is updated during runtime then the speed will update when the searchlight reaches its next end point ...

Page 26: ...urveillance is an advanced sweep where up to five points any ware can be set to be surveillanced 11 3 1 Setting a new surveillance sweep To set a new surveillance sweep the number of positions must first be set To enter the Surveillance submenu open up the quick start menu and press the bottom left button Navigate down to Number of Positions to Use and press OK ...

Page 27: ...veillance sweep To set the positions in a surveillance sweep enter the Positions menu in the Surveillance submenu The surveillance sweep will start from position one and then go to position two and so on until the searchlight has come to the number set in Number of Positions to Use To set a position enter the desired position then move the searchlight by using the joystick to desired position Pres...

Page 28: ...ing surveillance settings Surveillance has a couple of different settings Loop Mode and Speed In Loop Mode there are two choices Back and Forth and Repeat When using Back and Forth the surveillance sweep will go from position one to two and so on until it comes to the number set in Number of Positions to Use then it will go back to the previous position When using Repeat the surveillance sweep wil...

Page 29: ...setting is 50 of maximum speed of the searchlight To change the speed of the surveillance sweep enter the Surveillance submenu then Speed Change the speed by moving the joystick up or down in the speed menu The speed can be set between 5 100 of the maximum rotation speed Note If the speed is updated during runtime then the speed will update when the searchlight reaches its next surveillance positi...

Page 30: ...a unique name during installation for this to work properly To enter the Switch submenu open up the quick start menu and press the upper right button In this menu all the available searchlights should be listed To change which searchlight being controlled navigate to the desired searchlight and press OK The operating panel should now control the newly selected searchlight which is shown on the ind...

Page 31: ...and the searchlight will automatically look up the preprogrammed parking position during this time you ll see Parking in the bottom middle of the display When parked the operator panel will turn off the display after a few seconds and the LEDs behind the buttons will be dimmed to a lower intensity ...

Page 32: ...isplayed menu use the button Back In many menus the joystick can be used as the OK button if moved to the right and as the Back button if moved to the left 12 1 Off and Park Please see 10 5 Off and park for information regarding this menu choice 12 2 Switch system Please see 10 4 Switch for information regarding this menu choice 12 3 Light Position Please see 10 1 Fixed positions for information r...

Page 33: ...rchase more about this later under 11 8 6 5 Options setup 12 7 Status This menu will give information of any errors in the system and bulb life counters Some errors can be reset from this menu by simply press the button marked Dismiss 12 8 Settings This opens a new menu with six sub menus 12 8 1 Backlight brightness Here can the displays brightness and button LEDs intensity be adjusted by the oper...

Page 34: ...ging upon customer demands and requests please feel free to call ColorLight to see which different sets that are available 12 8 3 Joystick direction Some operators want to have their joystick to move the lamp housing vertically in the same direction as the joysticks physical direction joystick up lamp housing moving upwards this is called Inverted in the menu Normally the joystick acts like an aer...

Page 35: ...ow a display similar to the status display in 11 7 Status The only difference is that no errors will be presented in this display Lamp life warning menu will make it possible for the operator to chose if the lamp life warning feature should be activated or not See 8 SWITCH ON LIGHT The warning is normally enabled when system is shipped from ColorLight ...

Page 36: ...rator the opportunity to set the maximum rotationspeed of the system Use the joystick to increase or decrease the speed by moving the joystick up or down Don t forget to make an OK button push or move the joystick to the right to having the change to take effect in the system ...

Page 37: ...ssary that the synchronization between operator panel and electrical box is done properly The easiest way to do the synchronization is by just turn the system off with the Park command please see 10 5 Off and park Start the system according to 6 STARTING SYSTEM normal start Now normally the position of the lamp housings should be adjusted to be in level with horizontal plane and in direction strai...

Page 38: ...k command please see 10 5 Off and park From the default logo screen or display indicator screen move the searchlight to the new desired park position and when satisfied select menu settings Installation and enter sub menu Store park position Press OK to save the new park position and return to the default logo screen or display indicator screen ColorLight recommend that the park position should be...

Page 39: ...ach electrical box and its corresponding searchlight can be named to a well known name for the operator The name is set by moving the joystick up and down to select correct character To move to next character in the name the joystick is moved to the right Finish the name process and save the name by select OK by pushing the button at the right bottom corner of the display ...

Page 40: ...n clockwise The left lamp houses focus motor is activated during 10seconds The right lamp houses focus motor is activated during 10secinds The whole sequence above will be repeated 5 times before the test sequence is automatically abandoned Every even time the rotation will be anti clockwise and every odd time the rotation will be clockwise During the test sequence the operator can switch on and o...

Page 41: ...t the right bottom corner of the display The codes are individual for each operator panel To get access to the codes the customer needs to call ColorLight for quotation ColorLight need the MAC address for the relevant operator panel to be able to get the right code for their customer Please see 11 6 Info The following options are available and can be directly accessed by entering a code Step less ...

Page 42: ...olls down in the list 2 While entering a value of some sort the Down button decrements that value 13 1 2 Right Button The main function of the Right buttons is to shift between the submenus of the selected menu category It also has two alternate generic functions 1 While in submenus listing items of various types the Right button scrolls up in the list 2 While entering a value of some sort the Rig...

Page 43: ... order e g 01 23 45 67 89 ab One exception from the standard is made the leftmost colon is missing due to the 16 character limit of the LCD 13 2 2 1 2 IP Address Displays the IPv4 address of the Cabinet Card in four groups of one to three decimal digits separated by dots e g 169 254 17 5 13 2 3 1 3 Light Model Displays the searchlight model that the Cabinet Card is configured to use e g Model CL25...

Page 44: ...se for 30 seconds and the value is temporary stored T6 Rfoc Measurement of current drawn by the right focus motor runs for 30 seconds T7 Lfoc Measurement of current drawn by the left focus motor runs for 30 seconds T8 H MAG Test of horizontal magnetic sensor the horizontal motor is running at full speed for a predetermined time and number of triggers is recorded T9 V MAG Test of vertical magnetic ...

Page 45: ...usage counter of the left light source A confirmation message If sure press OK is displayed upon entering the menu Press the OK button at this point to reset the counter and exit the menu Press the Down or Right button to exit the menu without resetting the counter 13 4 4 3 4 Reset Right Resets the usage counter of the right light source A confirmation message If sure press OK is displayed upon en...

Page 46: ...colorlight In case of system support please mail us the components serialnumbers Remember to keep this page updated if adding or replacing components like operator panels Searchlight ID SN LABEL 1 Mac ID1 ___ ___ ___ ___ ___ ___ SN LABEL 3 Mac ID3 ___ ___ ___ ___ ___ ___ SN LABEL 2 Mac ID2 ___ ___ ___ ___ ___ ___ System info verified by Name ______________________ Date ______________________ Syste...

Page 47: ...m for contact details Or contact ColorLight head office Color Light AB Engineering Color Light cl colorlight com Phone 46 353 8270 Fax 46 35 38279 If you want to upgrade your system with additional options see 11 8 6 5 please contact ColorLight AB Kassakällor Erikslund SE 313 95 Åled Sweden Phone 46 35 38280 Fax 46 35 38279 www colorlight com info colorlight com Notes ...

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