Colorjet SOFTJET GRAND Installation And Troubleshoot Manual Download Page 1

Page: 1 / 51

Summary of Contents for SOFTJET GRAND

Page 1: ......

Page 2: ...OFTJET GRAND machine without anyone else assistance The information provided in this document ensures its uniqueness and language quality For safe and proper use of the product please read this docume...

Page 3: ...ommended requirement 7 Environment Requirements 8 4 Preparation before Installation 9 5 Handling Precautions 9 6 Unloading and Unpacking 10 Packing Details 10 Tool Requirements 10 Unloading the Machin...

Page 4: ...ation Wizard 31 Mechanical Checks 33 Vertical Check 34 Horizontal Calibration 34 Step Calibration 37 Save to Printer 38 11 Do s and Don t 39 12 Maintenance 40 Print Head Maintenance 40 13 Troubleshoot...

Page 5: ...hown as below Fig 1 Displaying the Site Layout The Machine Details are given as below Machine Dimensions 5300 x 1450 x 1650 mm LxWxH Packing Dimension 5450 x 1650 x 2020 mm LxWxH Room Dimension 7000 X...

Page 6: ...n of the professional electrical contractor Emergency Stop Button Sometimes it may possible that machine behaves unusually In such situations immediately press the Emergency Stop button and shut off t...

Page 7: ...osition Remove the fabric roll from the printer after use Rewind unused part and wrap the roll into the bag that came with it for storage Printed Fabric Roll Follow the instructions for the printed fa...

Page 8: ...Thus one should provide the proper earth connection before using the printer Precautions A separate earth connection should be provided to the machine The earth resistance should be in the range of 4...

Page 9: ...28 Degree Celsius with humidity 35 80 RH Note Printer is equipped with dryers it may raise the room temperature A 10 additional load should be considered when designing the AC There should not be air...

Page 10: ...ation While placing the machine check the labels on the box right and left and front and rear 5 Handling Precautions While handing the printer the below mentioned instructions should strictly be follo...

Page 11: ...for making a perfect balance for lifting Step 2 Unload the machine using the container or lorry Step 3 Machine should be kept on leveled and cleaned surface or floor Now the machine gets unloaded Unp...

Page 12: ...ure and make the adjustment accordingly Step 2 Place the machine in an even place as per given Site Layout Step 3 Unwrap the machine and check the machine internal parts as well as accessories box Ste...

Page 13: ...tc Step 11 Install the Printer Manager software and RIP software for printing Please refer to the Installing the Printer Manager section for more details Step 12 Issue a dry print command to check whe...

Page 14: ...erify whether DotNet framework is installed in your computer system or not If not then first install the framework using the CD or download the installer from the below mentioned link http www microso...

Page 15: ...stalled then the status is Offline To open the Printer Manager click on the Printer Manager icon The Printer Manager window appears on the screen as shown below Fig 7 Displaying the Printer Manager Wi...

Page 16: ...expanded on the middle pane of the Computer Management window as shown below Fig 9 Displaying the Device Manager Screen Step 7 Select the Wide Format Printer option under Other devices and right click...

Page 17: ...the Update Driver Software Window Step 9 Select the Browse my computer for driver software option from the Update Driver Software window Refer to Fig 11 Step 10 Select the location where the driver s...

Page 18: ...s started for updating the driver software and the process progress screen appears as shown below Fig 13 Displaying the Process Progress Now the driver updating process gets completed successfully as...

Page 19: ...f an image according to the passes The available options are Default Double and More Color Bar o Space Specify the distance of the color bar from the image o Width Set width of the color bar o Placeme...

Page 20: ...n in the image below Fig 17 Displaying the Preference Tab Using the Preference tab the measuring unit can be set or changed Save to Printer After making the desire changes in the printer settings save...

Page 21: ...ing is an independent process which converts a raw image file into the machine readable format and get the file ready for printing The Rip software supports the tiff jpeg eps psd bmp file formats Afte...

Page 22: ...ks of each color as shown below Fig 19 Displaying the Ink Tank Step 3 Fix the sub ink tank connectors to the ink refilling pins on the Head Board as shown below Fig 20 Displaying the Mapping with Head...

Page 23: ...ck position as shown in the image below Fig 21 Displaying the Unlock Position Step 2 Push the Safety Chuk to remove the shaft Step 3 Insert the shaft into the fabric roll Step 4 After inserting the fa...

Page 24: ...Adjusting the Dancing Bar Pressure Note The dancing roller pressure must be in between 1 to 3 bars After adjusting the dancing bar pressure adjusting the pinching roller pressure which must be 7 bars...

Page 25: ...SOFTJET GRAND Step 6 Load the fabric as per the path given below Fig 25 Defining the Fabric Path The loaded fabric from supply side is shown in the image below Fig 26 Displaying the Laded Fabric From...

Page 26: ...s shown below Fig 27 Opening the Print Dryer Heater Step 8 Stick the fabric on the take up and move the take up roller to the reverse direction Step 9 Set take up in the Auto Mode The loaded fabric fr...

Page 27: ...ollow these steps to install the Print Head Step 1 Remove the Ink Inlet caps gently to avoid damage to the Print Head as shown below Fig 29 Removing the Ink Inlet Caps Step 2 Fix the Air Releasing pip...

Page 28: ...below Fig 32 Connecting the Ink Sub Tank Pipe Step 7 Remove the cap of the Air Releasing Pipe Step 8 Hold the pipe down and press the Purging button of a particular color Note Carefully perform the ab...

Page 29: ...ch OFF Step 11 Similarly insert the second end of the head cable on the Head Board as shown below Fig 34 Inserting Head Cable to the Head Board To verify the head cable orientation please carefully vi...

Page 30: ...ig 35 Selecting the Real Setting Option The Temperature window appears on the screen Step 2 Enter the left and right base voltage values of each color Print Head under the Base Voltage section as show...

Page 31: ...oltage click on the Apply To Board button and then on the Ok button to apply the settings Refer to Fig 36 Now the head voltage gets set Head Height Adjustment In SOFTJET GRAND head height can be adjus...

Page 32: ...izard path as shown below Fig 39 Selecting the Calibration Wizard Option This should bring up the Calibration Wizard as shown below Fig 40 Displaying the Calibration Wizard Based on the above figure t...

Page 33: ...hen you press the Next button you are redirected to the Calibration Wizard as shown in the below image Fig 41 Displaying the Printer Calibration Options Let s discuss each test and their result one by...

Page 34: ...ngle Check This test checks the mounting angle of all the Print Heads Print Heads should be mounted at exactly 90 degrees to the carriage scan direction In the figure below when the Print Heads are mo...

Page 35: ...t will disturb the angle check or vertical check Thus repeat the mechanical check until the perfect alignment condition is achieved After performing the above mechanical checks please verify the resul...

Page 36: ...o Left Calibrations Left to Right Calibration is performed to achieve dot placement accuracy of all colors Black Cyan and Yellow with respect to Magenta during the carriage s left to right print sweep...

Page 37: ...36 of 50 SOFTJET GRAND The Left Calibration Result is shown in the image below Fig 46 The Horizontal Left Check The Right Calibration Result is shown in the image below Fig 47 The Horizontal Right Ch...

Page 38: ...om the above figure you get the accurate step adjust correction value The correction value is either positive or negative If the value is positive then add it in the current step adjust value for the...

Page 39: ...ve the settings to the printer click on the Main Menu Setting Save To Printer path as shown below Fig 50 Selecting the Save To Printer Option On clicking the Save To Printer option all the previously...

Page 40: ...decimal places Don t Avoid ink spilling on the Print Head and head cables Don t use expiry ink and store the ink at favorable environment Avoid printing without Color bar Don t allow the Capping stat...

Page 41: ...Heads is to be soaked using the Head Cleaning Wiper The Head Wiping option is shown in the image below Fig 51 Performing the Automatic Head Wiping Process On cleaning the above option the Manual Clea...

Page 42: ...t your dealer for tissue paper Always use wet tissue paper to absorb the residue ink Don t wipe hard just absorb the residue inks on nozzle plate Softly touch with a lint free bloating tissue paper du...

Page 43: ...lace it if required Case 2 Servo Driver not ON or faulty a Check the Red LED on Servo Driver if LED is not glow then check the power connection and trace the fault b In case machine is not initialized...

Page 44: ...to the system Case 4 Check and Replace Encoder Scale Case 5 Replace the Pulley or carriage Belt Case 6 Correct the ripped file error if any Case 7 Replace the power supply if voltage drop is found an...

Page 45: ...in nozzles Refer to Issuing the TEST PRINT Command section Case 2 Perform the step calibration and correct the step value Refer to Feed Calibration section Case 3 Tighten the Conveyor Belt coupling R...

Page 46: ...anager Case 2 Check the Head cable and connect it properly Case 3 Check the connectors and connect them properly Case 4 Inform to the Head Office Case 5 Replace the Head or Head Board or Main Board by...

Page 47: ...ft against current time limit password Request for a new time password from the dealer 0402000D Second Warning 50 hours left against current time limit password Request for a new time password from th...

Page 48: ...e software language or input the new language matching password again 4002001C PINCONF writing FPGA errors Main Board is faulty 40030000 USB communication error Kindly refer to the error code 4002001A...

Page 49: ...3 ALE d Emergency Stop Activated Emergency stop is activated ALE 14 ALE E Reverse Limit Switch Error Reverse Limit Switch is activated ALE 15 ALE F Forward Limit Switch Error Forward Limit Switch is a...

Page 50: ......

Page 51: ...For Any Query Please Contact Us www colorjetgroup com Call us on 91 120 4548195 Email on info colorjetgroup com For Ink Enquiry sales colorjetgroup com For Support support colorjetgroup com...

Search results

Summary of Contents for SOFTJET GRAND

Reviews:

Related manuals for SOFTJET GRAND

Brands by name

Popular brands

Colorjet SOFTJET GRAND, Installation And Troubleshoot Manual

Search results

Summary of Contents for SOFTJET GRAND

Reviews:

Related manuals for SOFTJET GRAND

Brands by name

Popular brands