Coleman PCG4A36 Technical Manual Download Page 2

5564041-CTG-A-1018

2

Johnson Controls Unitary Products

Outdoor Coil Grille -

 All models utilize a stamped slotted

design which provides superior impact protection against
small objects during transit and after installation.

Full Perimeter Base Rails -

 The easily removable base rails

provide a solid foundation for the entire unit and protects the
unit during shipment. The rails provide fork lift access from
all sides, and rigging holes are also provided so that an over-
head crane can be used to place the units on a roof. On
applications where the unit is placed on a pad, the base will
keep the unit off the pad to deter corrosion. On applications
where height is limited, the base rails may be removed by
removing 2 screws in each corner.

More Attractive Appearance -

 A single-piece top cover

containing a top-discharge outdoor fan arrangement requires
less square footage on installation and provides a wider vari-
ety of installations. The one-piece design adds greater water
integrity. Rounded corners with water drip edges add to the
attractive appearance.

Top Discharge -

 The top-discharge outdoor fan does not

disrupt neighboring areas or dry out vegetation surrounding
the unit. The warm air from the top mounted fan is blown up
and away from the structure and any landscaping. This
allows compact location on multi-unit applications.

Low Operating Sound Level -

 The upward air flow carries

the normal operating noise up and away from the living area.
The rigid top panel effectively isolates noise. Isolator
mounted compressor and the rippled fins of the outdoor coil
muffle the normal fan motor and compressor operating
sounds. The unique formed base pan also aids in sound
attenuation with its structural design. This design strategi-
cally places embossments in the pan for optimum strength
and rigidity.

Fan System -

 All models operate over a wide range of

design conditions with a standard ECM indoor fan motor.
These units easily match all types of applications and pro-
vide greater on-site flexibility to match comfort requirements.
The cooling speed is factory-set and can be field-adjusted to
a second speed. The heating speed is factory set to maintain
mid point rise at the units heating input, but can be field
adjusted. This allows maximum comfort conditions.

Simple Control Circuit -

 A low voltage gas heat printed cir-

cuit board contains a status/diagnostic indicator light. Field
thermostat wiring connects to color coded leads using twist
on wire connections. Cooling controls use contactor and
relays for simple application and troubleshooting. Mate-n-
lock plug connectors are used. The electrical control box is
not located in the compressor compartment. The controls are
mounted to allow the separate access panel to be removed
for trouble shooting and maintenance without affecting the
normal system operating pressures. All wiring internal to the
unit is color/number coded.

Protected Compressor -

 The compressor is internally pro-

tected against high pressure and temperature. This is
accomplished by the simultaneous operation of high pres-
sure relief valve and a temperature sensor which protect the
compressor if undesirable operating conditions occur.

Pressure Switches -

 A high pressure switch is standard in

all units. When abnormal conditions are sensed through the
pressure switch, the unit will lock out preventing any further
operation until reset or problem is corrected.

Exclusive Coil Design -

 Grooved copper tubes and

enhanced aluminum fin construction improves heat transfer
for maximum efficiency and durability for long-lasting durabil-
ity and efficient operation. Indoor coils use tin-coated copper
tubing with aluminum fins for effective heat transfer.

Heat Exchangers -

 Gas heat exchangers use corrosion-

resistant, stainless-steel tubular construction to provide long-
life, trouble-free operation. Gas heat exchangers are offered
with lifetime warranties as standard with registration.

Post Purge Induced Draft Combustion -

 Exhausts com-

bustion products from the heat exchanger upon completion
of the heating cycle to prolong the heat exchanger life.

Spark To Burner Ignition -

 No pilot assembly required,

which provides more consistent ignition in gas heating mode.
This ignition is highly reliable, durable and eliminates nui-
sance lockouts.

Multi Port In-shot Burners -

 No field adjustment is required

to mix the air and gas for natural gas or propane use. These
burners are constructed of high-grade corrosion-resistant,
aluminized steel.

Low Maintenance -

 Long life, permanently lubricated out-

door and evaporator fan motor bearings need no annual
maintenance, adding greater reliability to the unit. Slide-out
blower assembly can be easily removed for cleaning.

Easy Service Access -

 Individual access panels covering

the electrical and gas controls makes servicing easy. Remov-
ing this panel will allow easy removal of the blower assembly
for maintenance and ease of troubleshooting.

Replacement Parts -

 The installer requires no special train-

ing to replace any of the components of these units and the
number of new components have been reduced to minimize
the inventory of unique parts.

• Filter Frame Kit - 

All 3 phase units include a filter frame kit,

which is shipped inside the unit from production. Field instal-
lation is required.

Filters - 

All 3 phase units include an applicable number of 1"

washable filters, which are shipped inside the unit from pro-
duction. Field installation is required. Two filters are required
for A base units. Three filters are required for B base units. 

Summary of Contents for PCG4A36

Page 1: ...computerized process system are used to insure product quality Refrigerant charge and component part numbers are verified via computers during assembly Vital run test statistics such as system pressure motor cur rents air velocity and temperature unit vibration and gas system safeties are monitored and recorded by the system to insure unit performance Equal size side supply and return duct connect...

Page 2: ...pressor compartment The controls are mounted to allow the separate access panel to be removed for trouble shooting and maintenance without affecting the normal system operating pressures All wiring internal to the unit is color number coded Protected Compressor The compressor is internally pro tected against high pressure and temperature This is accomplished by the simultaneous operation of high p...

Page 3: ...g Capacity 24 Nominal Capacity etc 9 Revision Level A original release B second release Examples PCG4B421002X1A is a packaged A C with gas heat 14 SEER 3 1 2 ton large cabinet three stage heat 100 000 BTU gas heat 230 volt three phase low NOx model first generation first release COMPONENT LOCATION FAN MOTOR OUTDOOR FAN COIL GUARD PANEL OUTDOOR COIL Behind Panel CONTROL BOARD TRANSFORMER HIGH VOLTA...

Page 4: ...rough 50 of outdoor air field supplied Closes on power loss includes hood and screen assembly Loss of Charge Switch S1 2LC00024 Kit provides Loss of Charge sensor and wiring to provide safe shutdown of compressor Rectangle to Round Horizontal Adapter S1 1AK0110 S1 1AK0111 Kit includes one supply and one return air rectangle to round duct adapter Adapters are preformed and designed to fit over curr...

Page 5: ... Fan shall be direct drive design Fan wheel shall be double inlet type with forward curved blades dynamically balanced to operate smoothly throughout the entire range of operation Airflow design shall be constant air volume Bearings shall be sealed and permanently lubricated for longer life and no maintenance Fan assembly shall be a slide out design for easy removal and cleaning Indoor blower moto...

Page 6: ...perating WT lbs 394 401 405 441 443 460 468 473 477 481 488 Compressors Type Scroll Scroll Scroll Scroll Outdoor Coil Data Face area Sq Ft 15 1 16 9 19 5 21 5 Rows 2 2 2 2 Fins per inch 22 22 22 22 Tube diameter 3 8 3 8 3 8 3 8 Circuitry Type Interlaced Interlaced Interlaced Interlaced Indoor Coil Data Face area Sq Ft 4 6 4 6 6 3 6 3 Rows 3 3 3 3 Fins per inch 16 16 16 16 Tube diameter 3 8 3 8 3 8...

Page 7: ...6 8 24 4 20 2 20 9 16 2 28 5 26 9 22 1 23 1 17 4 K W 3 30 3 39 3 39 3 41 3 42 3 25 3 47 3 46 3 48 3 49 3 21 3 55 3 54 3 55 3 57 COOLING PERFORMANCE DATA 3 5 TON PACKAGED UNIT MODEL NO PCG4A42 CONDENSER ENTERING AIR TEMPERATURE ID CFM 1200 1400 1600 IDDB 80 80 75 80 80 80 80 75 80 80 80 80 75 80 80 IDWB 57 62 62 67 72 57 62 62 67 72 57 62 62 67 72 55 45 T C 43 7 46 9 46 8 51 8 57 3 46 5 48 6 48 5 5...

Page 8: ...24 5 29 0 26 0 28 8 20 9 24 6 29 6 25 6 31 0 21 9 K W 5 30 5 29 5 30 5 33 5 35 5 37 5 36 5 36 5 39 5 41 5 44 5 42 5 42 5 45 5 47 COOLING PERFORMANCE DATA 5 TON PACKAGED UNIT MODEL NO PCG4B60 CONDENSER ENTERING AIR TEMPERATURE ID CFM 1600 1800 2000 IDDB 80 80 75 80 80 80 80 75 80 80 80 80 75 80 80 IDWB 57 62 62 67 72 57 62 62 67 72 57 62 62 67 72 55 45 T C 68 0 69 1 68 1 73 0 79 5 70 4 70 4 69 3 74...

Page 9: ...ed space and recirculate Direction Distance in Direction Distance in Top3 3 Units must be installed outdoors Over hanging structure or shrubs should not obstruct condenser air discharge outlet 36 Power Entry Right Side 36 Side Opposite Ducts 36 Left Side 24 Duct Panel 0 Bottom4 4 Units may be installed on combustible floors made from class A B or C roof covering materials 1 92 7 23 1 1 92 7 23 1 1...

Page 10: ...th AHRI Standard 270 Octave Band Centerline Frequency Hz 125 250 500 1000 2000 4000 8000 A36 74 58 5 61 8 65 4 66 5 60 7 54 8 49 8 A42 74 63 5 63 9 62 3 65 0 64 0 54 1 46 6 B48 74 63 5 63 9 62 3 65 0 64 0 54 1 46 6 B60 76 72 3 65 0 63 9 64 0 60 0 55 5 49 0 ELECTRICAL DATA Model Voltage Compressor OD Fan Motor Supply Blower Motor MCA1 Amps Max Fuse2 Breaker3 Size Amps RLA LRA MCC FLA FLA 36050 3607...

Page 11: ... 406 401 28 15 135 115 103 74 36100 410 405 28 15 139 113 99 80 42075 446 441 28 15 145 112 99 85 42100 448 443 28 15 148 110 96 89 48065 465 460 28 15 189 116 93 117 48100 473 468 28 15 169 139 115 100 48125 478 473 28 15 164 145 124 95 60065 482 477 29 15 174 142 124 92 60100 486 481 28 15 177 140 117 102 60125 493 488 27 15 151 167 141 84 X CENTER OF GRAVITY FRONT OF UNIT Y D C B A A0295 001 TG...

Page 12: ...55 1416 1376 1336 1294 1248 1156 Medium 3 1573 1523 1484 1445 1408 1367 1327 1279 1183 Medium High 4 1681 1640 1599 1557 1517 1478 1436 1393 1307 High 5 1935 1887 1834 1788 1743 1701 1651 1591 1471 48065 Low 1 1046 1009 980 946 915 878 844 779 649 Low Medium 2 1295 1250 1213 1172 1133 1087 1045 964 802 Medium 3 1620 1564 1517 1466 1418 1360 1308 1206 1002 Medium High 4 1798 1722 1669 1620 1572 152...

Page 13: ... 1146 1103 1069 1030 977 912 781 Low Medium 2 1270 1225 1189 1140 1098 1046 1008 960 866 Medium 3 1317 1286 1245 1198 1151 1110 1064 1024 943 Medium High 4 1358 1317 1275 1238 1197 1148 1105 1057 961 High 5 1517 1475 1447 1400 1357 1318 1275 1232 1146 36100 Low 1 1340 1299 1264 1224 1182 1182 1097 1049 953 Low Medium 2 1409 1368 1334 1291 1253 1201 1173 1128 1038 Medium 3 1527 1492 1470 1419 1385 ...

Page 14: ...65 Low 1 1026 999 989 950 907 907 886 862 816 Low Medium 2 1263 1230 1192 1165 1167 1101 1099 1071 1015 Medium 3 1987 1933 1861 1817 1820 1715 1725 1651 1504 Medium High 4 2114 2050 2047 1974 1899 1889 1920 1866 1758 High 5 2369 2308 2249 2183 2126 2088 2034 1990 1902 60100 Low 1 1655 1612 1596 1531 1461 1462 1429 1391 1316 Low Medium 2 1766 1720 1667 1629 1632 1539 1537 1498 1421 Medium 3 1987 19...

Page 15: ... 06 0 04 0 06 1600 0 07 0 04 0 07 1700 0 07 0 04 0 08 1800 0 08 0 04 0 09 1900 0 09 0 05 0 10 2000 0 09 0 05 0 11 B48 4 0 1100 0 02 0 02 0 04 1200 0 03 0 02 0 04 1300 0 04 0 02 0 05 1400 0 05 0 03 0 05 1500 0 06 0 04 0 06 1600 0 07 0 04 0 07 1700 0 07 0 04 0 08 1800 0 08 0 04 0 09 1900 0 09 0 05 0 10 2000 0 09 0 05 0 11 B60 5 0 1100 0 02 0 02 0 04 1200 0 03 0 02 0 04 1300 0 04 0 02 0 05 1400 0 05 ...

Page 16: ...ON REAR DUCT ROOF CURB INSTALLATION BOTTOM DUCT SLAB ON GROUND INSTALLATION A032 UNIT TYPICAL SLAB ON GROUND INSTALLATION A0325 001 SUPPLY AIR DUCT TO POWER SUPPLY RETURN AIR DUCT FIELD SUPPLIED DISCONNECT SWITCH CONTROL WIRING TO INDOOR THERMOSTAT TO GAS SUPPLY LINE MANUAL GAS SHUTOFF VAVLE CONDENSATE DRAIN ...

Page 17: ...oducts 17 UNIT TYPICAL ROOF CURB INSTALLATION SUPPLY AIR DUCT TO POWER SUPPLY RETURN AIR DUCT FIELD SUPPLIED DISCONNECT SWITCH CONTROL WIRING TO INDOOR THERMOSTAT TO GAS SUPPLY LINE MANUAL GAS SHUTOFF VAVLE ROOF CURB ROOF CONDENSATE DRAIN A0326 001 ...

Page 18: ... change without notice Published in U S A 5564041 CTG A 1018 Copyright 2018 by Johnson Controls Inc All rights reserved Supersedes 5006144 CTG F 1017 York International Corp 5005 York Drive Norman OK 73069 NOTES ...

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