Coleman 8300 Series9992-645 Use, Care & Assembly Manual Download Page 8

CAUTION

All cleaning and maintenance should be done only when the
grill is cool & with the fuel supply turned off at the cylinder.
If your grill is set up for use with Natural Gas, turn off the
gas supply at the system manual shut off valve.

Suggested Cleaning Materials:

•  Mild dishwashing liquid detergent  •  Hot water  •  Wire brush  
•  Paper clip  •  Nylon cleaning pad  •  Soft brass-bristled brush  
•  Putty knife   •  Scraper

Component Cleaning:

•  BURNER: Wire-brush loose corrosion from the burner exterior.

Clean clogged gas port holes with an opened paper clip.
Replace corroded or damaged burners that would emit excess 
gas.

•  STAINLESS STEEL: Clean with any multipurpose (low abrasive, 

no phosphorous) metal polish or stainless steel polish and a soft 
cloth to prevent marring or scratching the surface. NEVER 
USE OVEN CLEANER! 

•  ORIFICES: Unscrew the orifices from the rear of the the valves 

(Fig. 53). Wash orifices in solvent and blow air through the small 
end holes. Carefully replace the orifices in the valve when they 
are dry. Make certain that the orifices are tightly reassembled.

Care, Maintenance and Cleaning 

(continued)

DANGER

NEVER attempt to operate your grill without orifices in the
valves. A serious and immediate fire hazard would result.

•  COOKING GRATES: Clean cooking grates with mild soap and 

hot water. Remove stubborn residue with a mild cleanser or 
scrub brush. DO NOT use a commercial oven cleaner.

•  HEAT TENTS: Wipe off grease residue using a cleaning pad 

and a brass-bristle brush to knock off residue. Replace heat 
tents to their correct position.

•  GRILL INTERIOR: Remove grates and heat tents.

Scrape side with tools and remove excess grease and cooking residue.

Orifices

Valves

REPRESENTATIVE ILLUSTRATION

CAUTION

A collision with the grill, as with any metal object, could cause
injury. Use care when moving a portable gas grill.

Moving the grill:

Move the grill slowly. DO NOT run with or pull the grill behind 
you; it could hit you from behind causing injury.

DO NOT move the grill while it is lit or hot, or with objects on 
the cooking surface(s) or side table(s).

After moving the grill:

Check all gas connections for leaks that could occur from the 
movement.

Check the venturi tubes to be sure they are still over
the orifices.

Steps to follow before storing grill:

Clean the grill.

Coat the burner lightly with cooking oil to retard rusting.

For outdoor use only. If the grill is stored indoors, detach and
leave the cylinder outdoors. If left outdoors, turn off the fuel 
supply to the L.P. cylinder and cover the grill for protection from 
the weather. Grill covers may be purchased from a grill dealer 
or manufacturer.

WARNING

If the grill is not in use, the gas MUST be turned off at the fuel
supply cylinder.

Place the dust cap on the cylinder valve outlet whenever the
cylinder is not is use. Only install the type of dust cap on the
cylinder valve outlet that is provided with the cylinder valve.
Other types of caps or plugs may result in leakage of propane.

Moving and Storage

Troubleshooting

Problem: Grill will not light when the igniter
button is pushed or has incomplete burner
flame.

Possible Causes and Solutions:

1. Lack of fuel. Check to see that the cylinder valve is open and the

cylinder has fuel.

2. Make sure one of the burners is turned on. Allow up to four

seconds for gas flow to ignite.

3. Make sure the AA battery is fresh.
4. If burner lights with match but not igniter, check the ceramic

electrode position near the burner, the condition of the igniter wire
and its connections. Perform igniter test and replace any
damaged parts.

5. Check for spider webs or insect nest in venturi and clean venturi.
6. Misalignment of venturi on orifices. Position venturi over orifices.
7. Burner ports, orifices, valves or hose have blockage. Clean the

components.

8. Crimped fuel supply hose needs straightened.
9. Regulator failure or damaged hose need to be replaced by an

authorized service dealer.

10. Make sure the hose to the cylinder is properly assembled. See the

section titled “Connecting Type 1 L.P. Gas Cylinders”.

Problem: Yellow flame.

Possible Causes and Solutions:

1. Check for spider webs or insect nest in the venturi and clean

the venturi.

2. New burner may have residual oil which will burn off.
3. Clean off any food residue, grease or seasoning salts on the burner.
4. Air may be in the cylinder if the cylinder was not properly

purged. Use up remaining gas; the yellow flame may
disappear with use.

5. The venturi may be misaligned and needs to be lined up over

the orifice.

Fig. 53

25

1

4

2

8

9

10

19

17

15

1.

9992-4131

Hood Assembly w/Logo Plate

2.

9992-1111

Temperature Gauge Only

3.

9992-4141

Hood Handle Assembly

4.

9992-1301

Warming Rack

5.

9992-4071

Back IR Electrode Assembly

6.

9992-1101

Universal Igniter Wire (60" Wire)

7.

9992-4061

Back IR Burner Assembly LP

8.

9992-2731

Back IR Cover

9.

9992-1191

Hood Bolt Kit (hdwe) (x2)

10.

9992-1311

Main Burner (w/hdwe)

11.

9992-4081

Main Burner Electrode Assembly

12.

9992-4311

Side Burner Valve and Burner Assy (LP)

13.

9992-4181

Side Burner Cap Assembly

14.

9992-1361

Side Burner Grate

15.

9992-1351

Side Burner Cover

16.

9992-1201

Heat Tent

17.

9992-1321

SS Cooking Grates (1 ea.)

18.

9992-4221

Burner Support Assembly

19.

9992-1181

Drip Pan Heat Shield

Parts Not Shown

9992-1091 

Side Burner Igniter Wire (18")

9992-0601

Self-Tapping Screws

9992-4391

Wheel Assembly Nuts (6 pk)

9992-1121

Hood Bumper Pads

11

5

16

7

3

6

14

12

13

18

Replacement Parts List — 8300 Series

8

Grill Rotisserie Kit (not shown)

9992-539

8300 Series Grill Rotisserie Kit

Grill Gas Conversion Kit (not shown)

9992-225

8300 Series LP to NG Conversion Kit

Summary of Contents for 8300 Series9992-645

Page 1: ...l or industrial use minor warping or discoloration of certain parts which is normal and not a defect under this warranty COLEMAN SHALL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES CAUSED...

Page 2: ...ll result in death or serious injury WARNING WARNING indicates a potentially hazardous situation which if not avoided could result in death or serious injury CAUTION CAUTION indicates a potentially ha...

Page 3: ...supply cord and the fuel supply hose away from any heated surfaces During assembly of grill and when attaching or replacing the L P gas cylinder insure that the gas supply hose is free of kinks and i...

Page 4: ...tant that there are no leaking connections on your gas grill that could cause a fire or explosion see the section titled LEAK TESTING Portable LP gas grills require a fuel delivery system which is com...

Page 5: ...80 and is approximately 20 pounds of propane The maximum weight of a properly filled cylinder will be approximately 38 pounds 47 7 lbs nominal water capacity The L P cylinder must have a shut off valv...

Page 6: ...linder has a Type 1 cylinder valve with a back check module in its outlet which will not permit gas to flow until an evacuation device is installed To purge the L P Gas cylinder the back check module...

Page 7: ...take your cylinder to an L P gas service station for filling or when exchanging your cylinder at a cylinder exchange station request that your replacement cylinder be fitted with the O P D feature Pro...

Page 8: ...he fuel supply cylinder Place the dust cap on the cylinder valve outlet whenever the cylinder is not is use Only install the type of dust cap on the cylinder valve outlet that is provided with the cyl...

Page 9: ...he burner electrodes Fig 51 Wires Electrode Module 24 Replacement Parts List 8300 Series 27 34 28 40 39 22 33 35 20 9992 1211 Side Shelf Left Condiment Tray 21 9992 4421 Main Valve and Manifold Assy L...

Page 10: ...spiders are most active These nests can obstruct gas flow and cause a fire in and around the burner valves Such a fire can cause operator injury and serious damage to the grill To help prevent a block...

Page 11: ...vent heavy buildup of debris NOTE Allow the drip tray to cool before attempting to clean Important Do not leave the grill outside during inclement weather unless it is covered cover sold separately Ra...

Page 12: ...es Be sure to tighten all hardware screws nuts bolts etc at least once a year or before each grilling season General Use and Correct Burner Flames Condition The Grill Before using the grill for the fi...

Page 13: ...PER GAS FLOW BURNER CONTROL VALVES MUST BE OFF BEFORE OPENING THE GAS CYLINDER VALVE WARNING During assembly of the grill and when attaching or replacing the L P gas cylinder insure that the gas suppl...

Page 14: ...rews It may also be necessary to wrap food with butcher s string never use nylon or plastic string to secure the loose portions Once the food is secure insert the pointed end of the rotisserie rod int...

Page 15: ...t on the second try turn the control knob to OFF and wait 5 minutes for the gas to clear and then try match lighting the burner Match Lighting Main Burners 1 Strike and place the burning long wooden m...

Page 16: ...Testing If you detect a leak 1 Turn off the fuel supply Push in and turn on the control knobs to release pressure in the hose then turn the control knobs back to off 2 Wash off soapy solutions with co...

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