Coleman 8300 Series9992-645 Use, Care & Assembly Manual Download Page 16

17

1. Regularly check the burner venturi tubes for blockage from an

insect nest. Read “Cleaning the Venturi” in the section titled “Care,
Maintenance, and Cleaning”, and also the section titled
“Troubleshooting”.

2. Check that all the burner venturi [H] are set over the valve

outlets [J] correctly. The valve orifice [K] must be inside the
venturi (Fig. 29).

3. Inspect the gas supply hoses before each use. Hoses can

be burned or chafed if they are routed improperly. See that
the hoses have no kinks, sharp bends or tension. Insure
that the hoses are at least 3 inches away from any hot surface.

4. Use only the gas specified.
5. Keep the grill on a level surface.
6. Keep the grease pan empty at start up.

WARNING

Failure to follow these safety steps before using the grill each
time could result in a fire that could be hazardous to you, your
appliance or property. It is especially important to observe
these steps after the grill has been stored, moved or cleaned.

Start-Up Check List

J

K

H

REPRESENTATIVE ILLUSTRATION

CAUTION

DO NOT add charcoal or lighting fluid!

2

3

4

WARNING

THE FOLLOWING RULES MUST ALWAYS BE 
FOLLOWED IN THIS ORDER (Fig. 30):

1. OPEN THE GRILL LID!  Any attempt to light the grill with 

the lid down could cause an explosion.

2. Check that the burner control knobs are turned to “OFF”.
3. Turn on the fuel supply. For an L.P. gas cylinder, turn the 

top cylinder valve knob counterclockwise one rotation
to open.

4. DO NOT stand with your head or arms over the grill.

Lighting Instructions

Right Side Burner Knob

Rear Infrared

Burner Knob

(Rotisserie)

1

Fig. 29

Fig. 30

Fig. 31

REPRESENTATIVE ILLUSTRATION

Control Knobs for Main Cooking Area

Igniter Switch

16

DANGER

T

O

P

REVENT

F

IRE OR

E

XPLOSION

H

AZARD

:

• NO SMOKING. DO NOT use or permit sources of ignition 

in the area while doing a leak test.

• Perform leak tests outdoors only.
• NEVER perform a leak test with fire or flame.

Leak Testing

• If you detect a leak:

1. Turn off the fuel supply. Push in and turn on the control knobs

to release pressure in the hose, then turn the control knobs

back to off.

2. Wash off soapy solutions with cold water and towel dry.
3. Stop a leak by tightening the loose joint, or by replacing the 

faulty part with a replacement part recommended by Coleman.
DO NOT attempt to repair the cylinder valve if it should 
become damaged; the cylinder MUST be replaced.

4. If you are unable to stop a leak, shut off the gas supply at the 

cylinder valve. Remove the cylinder from the grill. Call a gas

appliance serviceman or L.P. gas dealer. DO NOT use grill 

until the leak is corrected.

• When to test for leaks:

1. Perform a leak test each time the gas supply cylinder is 

connected to the regulator. Leak test anytime a part of 
the gas system is replaced.

2. Perform a leak test at least once each year whether the L.P.

gas supply cylinder has been disconnected or not.

3. Have a dealer check the cylinder for deterioration after 12 

years, according to DOT regulations. Immediately replace the
cylinder if any deterioration is found.

How to Check for Leaks

1. Make a soapy solution of equal parts mild liquid dishwashing 

detergent and water.

2. Turn off all burner control knobs.
3. Turn on the fuel supply. Turn the cylinder valve knob 

counterclockwise (right to left) one rotation.

4. Apply a soap solution to the connections indicated with the

arrows in Fig. 28. If bubbles appear at these areas, a leak
is indicated.

Fixing A Fuel Leak

CAUTION

Inspect the gas supply hoses before each use. Open the

door to inspect the hose assembly below the grill. Also
inspect the hose assembly below the side burner. If there are
cuts, damage, excessive abrasion or wear, replace the hoses
prior to operating the appliance. During assembly of the grill
and when attaching or replacing the L. P. gas cylinder, insure
that all gas supply hoses are free of kinks and/or damage
and are at least 3 inches away from hot surfaces such as the
grill housing. Use only hose replacements specified in the
parts list.

Fig. 28

Summary of Contents for 8300 Series9992-645

Page 1: ...l or industrial use minor warping or discoloration of certain parts which is normal and not a defect under this warranty COLEMAN SHALL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES CAUSED...

Page 2: ...ll result in death or serious injury WARNING WARNING indicates a potentially hazardous situation which if not avoided could result in death or serious injury CAUTION CAUTION indicates a potentially ha...

Page 3: ...supply cord and the fuel supply hose away from any heated surfaces During assembly of grill and when attaching or replacing the L P gas cylinder insure that the gas supply hose is free of kinks and i...

Page 4: ...tant that there are no leaking connections on your gas grill that could cause a fire or explosion see the section titled LEAK TESTING Portable LP gas grills require a fuel delivery system which is com...

Page 5: ...80 and is approximately 20 pounds of propane The maximum weight of a properly filled cylinder will be approximately 38 pounds 47 7 lbs nominal water capacity The L P cylinder must have a shut off valv...

Page 6: ...linder has a Type 1 cylinder valve with a back check module in its outlet which will not permit gas to flow until an evacuation device is installed To purge the L P Gas cylinder the back check module...

Page 7: ...take your cylinder to an L P gas service station for filling or when exchanging your cylinder at a cylinder exchange station request that your replacement cylinder be fitted with the O P D feature Pro...

Page 8: ...he fuel supply cylinder Place the dust cap on the cylinder valve outlet whenever the cylinder is not is use Only install the type of dust cap on the cylinder valve outlet that is provided with the cyl...

Page 9: ...he burner electrodes Fig 51 Wires Electrode Module 24 Replacement Parts List 8300 Series 27 34 28 40 39 22 33 35 20 9992 1211 Side Shelf Left Condiment Tray 21 9992 4421 Main Valve and Manifold Assy L...

Page 10: ...spiders are most active These nests can obstruct gas flow and cause a fire in and around the burner valves Such a fire can cause operator injury and serious damage to the grill To help prevent a block...

Page 11: ...vent heavy buildup of debris NOTE Allow the drip tray to cool before attempting to clean Important Do not leave the grill outside during inclement weather unless it is covered cover sold separately Ra...

Page 12: ...es Be sure to tighten all hardware screws nuts bolts etc at least once a year or before each grilling season General Use and Correct Burner Flames Condition The Grill Before using the grill for the fi...

Page 13: ...PER GAS FLOW BURNER CONTROL VALVES MUST BE OFF BEFORE OPENING THE GAS CYLINDER VALVE WARNING During assembly of the grill and when attaching or replacing the L P gas cylinder insure that the gas suppl...

Page 14: ...rews It may also be necessary to wrap food with butcher s string never use nylon or plastic string to secure the loose portions Once the food is secure insert the pointed end of the rotisserie rod int...

Page 15: ...t on the second try turn the control knob to OFF and wait 5 minutes for the gas to clear and then try match lighting the burner Match Lighting Main Burners 1 Strike and place the burning long wooden m...

Page 16: ...Testing If you detect a leak 1 Turn off the fuel supply Push in and turn on the control knobs to release pressure in the hose then turn the control knobs back to off 2 Wash off soapy solutions with co...

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