420706-UU M-A-1 008
7.
NEVER
...
Store flammable
materials
of any kind near your fur-
nace.
Gasoline,
solvents,
and other
volatile
liquids
should
be
stored
only in approved
containers
outside
your
home.
These
materials vaporize easily and are extremely
dangerous.
8.
NEVER ... Store cleaning
materials
near your furnace.
Materials
such
as bleaches,
detergents,
powdered
cleansers,
etc.,
can
cause corrosion of the heat exchangers.
9.
NEVER ...
Use the area around your furnace as a storage area
for items which could block the normal flow of air. This flow of air is
required for ventilation
of the various furnace components.
~WARNIN~
FIRE OR EXPLOSION HAZARD
This furnace is designed and approved
for use with Nat-
ural Gas and (LP) Propane
Gas ONLY. DO NOT BURN
ANY LIQUID FUEL OR SOLID FUEL IN THIS FURNACE.
Burning any unapproved
fuel will result in damage to the
furnace heat exchanger,
which could result in Fire, Per-
sonallnjury,
and/or Property Damage.
SECTION
II: INSTRUCTIONS
FOR
EXAMINING
THE FURNACE
INSTALLATION
It is the owner's responsibility
to ensure that an annual inspection
of the
entire heating portion of the unit is made by a qualified
service agency.
Examine
the furnace
as outlined
below in steps "1 - 8" before
each
heating season. Use Figure 1 for visual reference.
Manifold
Rollout
Pipe
Safety
Switch
Flame Sensor
Ignitor
Gas Valve
Limit Switch
Vent Pipe
Electrical
Pressure
Junction
Box
Switch
Manifold
Draft
Silicone
Tube
Assembly
Condensate
Safety
Pan
Door Switch
Control
Board
Transformer
Blower
Capacitor
FIGURE 1: Component
Location - 95% Single Stage Models
1.
Examine the heat exchanger,
vent pipe, combustion
air passages,
vent connectors
and chimney to be sure they are clear and free of
obstructions.
2.
Examine
the vent pipe making
sure it is firmly
in place, that it
slopes slightly upward and is physically
sound without
holes and
all of the connections
are secure.
3.
Examine return connections
For Modular Homes:
a.
If the fumace
has a return air duct, examine
the return air
duct connections
to make sure they are physically
sound,
sealed to the furnace
casing, and the ducts terminate
out-
side the space containing
the furnace.
b.
If the furnace does not have a return air duct, examine the
return air filter rack connections
to make sure they are phys-
ically sound, sealed to the furnace casing.
For Manufactured
(Mobile) Homes:
a.
Examine
the return air filter rack connections
to make sure
they are physically
sound, sealed to the furnace casing.
4.
Examine
the furnace
casing making
sure the physical
support
is
sound without sagging, cracks or gaps. Examine the furnace base
making sure it is physically
sound without cracks, gaps or sagging
and has a good seal.
5.
Examine the furnace casing for obvious signs of deterioration.
6.
Examine
the burner flames to make sure they are in good adjust-
ment. Refer to the pictorial sketch shown in Figure 2 as a compari-
son to the actual flame.
BLUE CONE PORTION
OF FLAME SHOULD
ENTER
HEAT EXCHANGER
TUBE
FIGURE 2: Burner Flame Drawing (Upflow Configuration
Shown)
7.
Examine
and replace external
air filters as needed to make sure
they are not blocked, and proper airflow is provided to the furnace.
8.
Examine any installed accessories
or system components
such as
evaporator
coils to insure proper operation,
drainage
of conden-
sate, and that there is no water leakage or damage to the furnace
or any components.
SECTION
III: START-UP AND SHUTDOWN
INSTRUCTIONS
Read the Instructions
Below Before Trying to Start the
Furnace!
~VVARNIN
If you do not follow
these instructions
exactly,
a
fire or
explosion
may result causing property
damage, personal
injury, and/or loss
of
life.
2
Johnson Controls Unitary Products