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420706-UU M-A-1 008

7.

NEVER

...

Store flammable

materials

of any kind near your fur-

nace.

Gasoline,

solvents,

and other

volatile

liquids

should

be

stored

only in approved

containers

outside

your

home.

These

materials vaporize easily and are extremely

dangerous.

8.

NEVER ... Store cleaning

materials

near your furnace.

Materials

such

as bleaches,

detergents,

powdered

cleansers,

etc.,

can

cause corrosion of the heat exchangers.

9.

NEVER ...

Use the area around your furnace as a storage area

for items which could block the normal flow of air. This flow of air is

required for ventilation

of the various furnace components.

~WARNIN~

FIRE OR EXPLOSION HAZARD

This furnace is designed and approved

for use with Nat-

ural Gas and (LP) Propane

Gas ONLY. DO NOT BURN

ANY LIQUID FUEL OR SOLID FUEL IN THIS FURNACE.

Burning any unapproved

fuel will result in damage to the

furnace heat exchanger,

which could result in Fire, Per-

sonallnjury,

and/or Property Damage.

SECTION

II: INSTRUCTIONS

FOR

EXAMINING

THE FURNACE

INSTALLATION

It is the owner's responsibility

to ensure that an annual inspection

of the

entire heating portion of the unit is made by a qualified

service agency.

Examine

the furnace

as outlined

below in steps "1 - 8" before

each

heating season. Use Figure 1 for visual reference.

Manifold

Rollout

Pipe

Safety

Switch

Flame Sensor

Ignitor

Gas Valve

Limit Switch

Vent Pipe

Electrical

Pressure

Junction

Box

Switch

Manifold

Draft

Silicone

Tube

Assembly

Condensate

Safety

Pan

Door Switch

Control
Board

Transformer

Blower

Capacitor

FIGURE 1: Component

Location - 95% Single Stage Models

1.

Examine the heat exchanger,

vent pipe, combustion

air passages,

vent connectors

and chimney to be sure they are clear and free of

obstructions.

2.

Examine

the vent pipe making

sure it is firmly

in place, that it

slopes slightly upward and is physically

sound without

holes and

all of the connections

are secure.

3.

Examine return connections

For Modular Homes:

a.

If the fumace

has a return air duct, examine

the return air

duct connections

to make sure they are physically

sound,

sealed to the furnace

casing, and the ducts terminate

out-

side the space containing

the furnace.

b.

If the furnace does not have a return air duct, examine the

return air filter rack connections

to make sure they are phys-

ically sound, sealed to the furnace casing.

For Manufactured

(Mobile) Homes:

a.

Examine

the return air filter rack connections

to make sure

they are physically

sound, sealed to the furnace casing.

4.

Examine

the furnace

casing making

sure the physical

support

is

sound without sagging, cracks or gaps. Examine the furnace base

making sure it is physically

sound without cracks, gaps or sagging

and has a good seal.

5.

Examine the furnace casing for obvious signs of deterioration.

6.

Examine

the burner flames to make sure they are in good adjust-

ment. Refer to the pictorial sketch shown in Figure 2 as a compari-

son to the actual flame.

BLUE CONE PORTION

OF FLAME SHOULD

ENTER

HEAT EXCHANGER

TUBE

FIGURE 2: Burner Flame Drawing (Upflow Configuration

Shown)

7.

Examine

and replace external

air filters as needed to make sure

they are not blocked, and proper airflow is provided to the furnace.

8.

Examine any installed accessories

or system components

such as

evaporator

coils to insure proper operation,

drainage

of conden-

sate, and that there is no water leakage or damage to the furnace

or any components.

SECTION

III: START-UP AND SHUTDOWN

INSTRUCTIONS

Read the Instructions

Below Before Trying to Start the

Furnace!

~VVARNIN

If you do not follow

these instructions

exactly,

a

fire or

explosion

may result causing property

damage, personal

injury, and/or loss

of

life.

2

Johnson Controls Unitary Products

Summary of Contents for 33"

Page 1: ...ou cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier SECTION I SAFETY IA IThis is a safety alert symbol When you see this symbol on _ abels or in manuals be alert to the potential for personal mjury Understand and pay particular attention to the signal words DANGER WARNING or CAUTION DANGER...

Page 2: ... pipe making sure it is firmly in place that it slopes slightly upward and is physically sound without holes and all of the connections are secure 3 Examine return connections For Modular Homes a If the fumace has a return air duct examine the return air duct connections to make sure they are physically sound sealed to the furnace casing and the ducts terminate out side the space containing the fu...

Page 3: ...cian to inspect the appliance and to replace any part of the control system and any gas control which has been under water OPERATING INSTRUCTIONS 1 STOP Read the safety information above for your protection 2 Set the thermostat to the lowest setting in the heat mode 3 Turn off all electric power to the appliance 4 Remove furnace burner access panel door 5 Move gas control switch to the OFF positio...

Page 4: ...n in Figure 5 To check clean or replace the air filters you should 1 Follow the instructions to turn off the appliance before servicing 2 Filters that are installed in the return air plenum above the blower assembly and are located in an V frame assembly that supports the filters as shown in Figure 5 3 To remove the filters you must remove the screws that are secur ing the access panels on the ret...

Page 5: ...e code For example six on flashes equals a number 6 fault code All flash code sequences are broken by a 2 sec ond off period SLOW GREEN FLASH Normal operation DOUBLE AMBER FLASH Normal heating operation Modulating Fur nace Models Only SLOW AMBER FLASH Normal operation with call for heat RAPID RED FLASHES There is a problem with the operation of this furnace Contact your local dealer contractor or ...

Page 6: ...leaning replacement of filters or any other routine maintenance as set out in the User s Information Maintenance and Service Manual 11 Replacement or cleaning of nozzles or orifices 12 Fuses either internal or external to the product 13 Excessive fuel or electricity consumption THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABIL IT...

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