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420706-UUM-A-1008

HOW YOUR GAS FURNACE WORKS

Your furnace is a very easy appliance

to take for granted.

Season after

season, it sits there in your home, keeping you warm and comfortable.

For this reason, you may never have given much thought

to the way

your furnace operates.

In order to get the safest and most efficient oper-

ation from your furnace, you should understand

how your furnace does

its job.

When you set your thermostat

to provide more heat in your home, you

are starting the heating

cycle of the furnace.

First, the inducer

motor

starts to purge the heat exchanger

of any remaining

gases.

Next, the

hot surface

ignitor glows and after a warm-up

period

the gas valve

opens and ignition occurs. A short time later, the blower starts and dis-

tributes the warm air throughout

the home. When the temperature

set-

ting on your thermostat

is reached,

the gas valve closes,

the main

burners are turned off, and the blower continues

to run until the remain-

ing warm air in the system is distributed.

When the blower stops, the

heating cycle has ended.

1.

This appliance does not have a pilot. It is equipped

with an ignition

device which automatically

lights the burner. Do not try to light the

burner by hand.

2.

BEFORE

OPERATING;

smell all around

the appliance

area for

gas. Be sure to smell

next to the floor

because

some

gas is

heavier than air and will settle on the floor.

3.

Use only your hand to push the gas control switch to the "on" posi-

tion. Never use tools. If the switch will not operate

by hand, don't

try to repair

it, call

a qualified

service

technician.

Force

or

attempted

repair may result in a fire or explosion.

4.

Do not use this appliance

if any part has been under water. Imme-

diately call a qualified

service technician

to inspect the appliance

and to replace any part of the control system and any gas control,

which has been under water.

OPERATING INSTRUCTIONS

1.

STOP! Read the safety information

above for your protection.

2.

Set the thermostat

to the lowest setting in the heat mode.

3.

Turn off all electric power to the appliance.

4.

Remove furnace burner access panel/door.

5.

Move gas control switch to the "OFF" position.

Do not force. See

Figure 3.

6.

Wait five (5) minutes to clear out any gas. If you then smell gas,

STOP!

Follow "B" in the safety

information

above.

If you don't

smell gas, go to next step.

To Gas
Supply

To Gas
Supply

Ground
Union

Ground
Union

Gas
Valve

Gas
Pipe

Upflow

Configuration

FIGURE 4: Upflow/Downflow

Gas Piping

7.

Move gas control switch to the "ON" position.

Do not force. See

Figure 3.

8.

Replace furnace burner access panel/door.

9.

Tum on all electric power to the appliance.

10.

Set thermostat

to the desired setting. Burner will light, which may

take 30-60 seconds.

11.

After three (3) trials for ignition, if the appliance

will not operate fol-

low the instructions,

"TO TURN OFF THE APPLIANCE"

and call

your service technician

or gas supplier.

TO TURN OFF THE APPLIANCE

1.

Set the thermostat

to lowest setting in heating mode.

2.

Tum off all electric power to the appliance

if service is to be per-

formed.

3.

Remove furnace burner access panel/door.

4.

Move gas control switch to the "OFF" position. See Figure 3.

5.

Replace furnace burner access panel/door.

LAWARNING!

Should overheating

occur, or the gas valve fail to shut

off,

turn the external manual gas valve in the gas supply line to

the furnace to the "off" position

and let the furnace cool

off

before shutting

off

the electrical power supply.

OUTLET
PRESSURE
PORT

INLET --.

VENT PORT

WRENCH
BOSS

/

INLET/
PRESSURE
PORT

ON/OFF SWITCH
(Shown in ON position)

FIGURE 3: Single Stage Gas Valve

Ground
Union

Ground
Union

Gas
Valve

Gas
Pipe

Downflow

Configuration

Johnson Controls Unitary Products

3

Summary of Contents for 33"

Page 1: ...ou cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier SECTION I SAFETY IA IThis is a safety alert symbol When you see this symbol on _ abels or in manuals be alert to the potential for personal mjury Understand and pay particular attention to the signal words DANGER WARNING or CAUTION DANGER...

Page 2: ... pipe making sure it is firmly in place that it slopes slightly upward and is physically sound without holes and all of the connections are secure 3 Examine return connections For Modular Homes a If the fumace has a return air duct examine the return air duct connections to make sure they are physically sound sealed to the furnace casing and the ducts terminate out side the space containing the fu...

Page 3: ...cian to inspect the appliance and to replace any part of the control system and any gas control which has been under water OPERATING INSTRUCTIONS 1 STOP Read the safety information above for your protection 2 Set the thermostat to the lowest setting in the heat mode 3 Turn off all electric power to the appliance 4 Remove furnace burner access panel door 5 Move gas control switch to the OFF positio...

Page 4: ...n in Figure 5 To check clean or replace the air filters you should 1 Follow the instructions to turn off the appliance before servicing 2 Filters that are installed in the return air plenum above the blower assembly and are located in an V frame assembly that supports the filters as shown in Figure 5 3 To remove the filters you must remove the screws that are secur ing the access panels on the ret...

Page 5: ...e code For example six on flashes equals a number 6 fault code All flash code sequences are broken by a 2 sec ond off period SLOW GREEN FLASH Normal operation DOUBLE AMBER FLASH Normal heating operation Modulating Fur nace Models Only SLOW AMBER FLASH Normal operation with call for heat RAPID RED FLASHES There is a problem with the operation of this furnace Contact your local dealer contractor or ...

Page 6: ...leaning replacement of filters or any other routine maintenance as set out in the User s Information Maintenance and Service Manual 11 Replacement or cleaning of nozzles or orifices 12 Fuses either internal or external to the product 13 Excessive fuel or electricity consumption THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABIL IT...

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