background image

Periodic Service 

10-4

screw, 

the 

rebound 

damping 

force 

adjusting  screw  or  the  oil  reservoir  with 

your  bare  hand  or  skin  until  suspension 

components have cooled. 

Always 

adjust 

the 

shock 

absorber 

assemblies on the left and right side to the 

same  setting.  Uneven  adjustment  can 

cause  poor  handling  and  loss  of  stability, 

which could lead to an accident. 

JACK POSITIONING 

WARNING 

To avoid personal injury, death or vehicle damage: 

Do not work under the vehicle unless it is

secured  by  safe  stands  or  suitable

blocking.

Front End

Jack stand at the front bumper only. 

[1] Jack

[2] Front bumper

Do  not  apply  jack  pressure  on  the  steel  plate 

directly under the engine. 

[1] Jack

PRE-OPERATION CHECK 

For your own safety and maximum service life of 

the  vehicle,  make  a  thorough  daily  inspection 

before  starting  the  engine  or

 

operating  the 

vehicle. 

CAUTION 

To avoid personal injury: 

Be sure  to  check  and service  the  vehicle

on  a  flat  surface  with  the  engine  off  and

the parking brake “ON”.

Walk Around Inspection

Look around and under the vehicle for such items 

as loose bolts, trash build-up, oil or coolant leaks, 

broken or worn parts. 

Summary of Contents for HS250UTV

Page 1: ...nments have different regulations pertaining to owning and operating an off road vehicle learn the regulations in your area 062920 888 405 8725 1775 E University Dr Tempe AZ 85281 www colemanpowerspor...

Page 2: ...re known to the state of California to cause cancer and birth defects or other reproductive harm To minimize exposure avoid breathing exhaust do not idle the engine except as necessary service your ve...

Page 3: ...he instructions herein will provide the knowledge needed to have safe and enjoyable UTV operation For questions regarding this UTV please call 888 405 8725 IMPORTANT SAFETY MESSAGES READ THIS MANUAL C...

Page 4: ...re to follow WARNING instructions could result in severe injury or death to the machine operator bystander or a person inspecting or repairing the machine A CAUTION indicates special precautions that...

Page 5: ...ature is below 4 F 20 C park the UTV in a place where the temperature is higher than 4 F 20 C Start the UTV after the UTV has warmed up Please see page 7 3 on the warming up process Follow the proper...

Page 6: ...d in a manner not consistent with the normal and proper intended use for the vehicle This vehicle is not intended for rental or commercial use Who Can Perform Repairs Under this Warranty Repairs under...

Page 7: ...er equipment or personal items Length of Implied Warranties Any implied warranties are limited to the duration set forth in this warranty Coleman Powersports does not make any claim as to the merchant...

Page 8: ...1 1 1 2 1 3 1 4 1 5 1 6 2 1 2 2 2 2 2 3 2 3 2 3 2 4 2 4 2 4 3 1 4 1 5 1 5 3 6 1 7 1 7 2 7 3 8 1 8 2 8 2 8 3 8 3 8 4 8 4 8 4 8 5 8 5 8 6 9 1 9 1 9 2 9 4 9 4 10 1 10 1 10 1 10 4 10 5 10 5 10 5 10 7 Sub...

Page 9: ...Introduction 250cc Sport 1 6...

Page 10: ...Introduction 250cc Sport 1 7...

Page 11: ...Introduction 250cc Sport 1 8...

Page 12: ...on the vehicle and could cause a severe injury to occur You should always wear protective equipment such as helmet boots eye protection ear protection and gloves etc 5 Only a qualified driver should...

Page 13: ...l slowly 7 Drive at slow speeds before braking 8 Never drive over terrain such as a ditch a hole dams excessive mud or the vehicle can get stuck because of the vehicles weight 9 Always pay close atten...

Page 14: ...gradually and slowly when climbing Avoid sudden changes of vehicle speed or direction 5 Driving in harsh conditions 1 Vehicle can be operated during the day or under good light conditions 2 Both opera...

Page 15: ...unloading pay attention to your surroundings and others in the area 10 Maintenance Stop the vehicle and park it on level ground Pull the parking brake and remove all cargo Place the shift lever in th...

Page 16: ...Check for the coolant level in the coolant reservoir If necessary add coolant 8 Tires should be mounted on rims with special equipment only by professionals 9 Keep the specified tire pressure to ensu...

Page 17: ...Warning Labels 3 1 Warning and caution labels 1 2 3 4 5 6 7 8 9 10 11...

Page 18: ...Warning Labels 3 2 12...

Page 19: ...when in need of parts or major service be sure to see your dealer For service contact the dealership from which you purchased your vehicle or your local dealer When in need of parts be prepared to gi...

Page 20: ...c disk brake Parking brake Mechanical brake Steering Mechanical power Steering wheel Suspension Front Independent short long arm type Rear Independent short long arm type Dimensions Length mm in 2260...

Page 21: ...0 110 Sound level operator ear db A 85 Tire Front 22 7 10 6PR Rear 22 10 10 6PR Body color Red Black White Blue Yellow Orange Camo NOTE The values in Ground clearance and Weight are those of the machi...

Page 22: ...fit for use may result in vehicle malfunction or failures with a possibility of the vehicle damage property damage and injury to the operator or others Any malfunctions or failures of the vehicle resu...

Page 23: ...d service the vehicle on a level surface with the engine shut off and the parking brake set Ensure that engine temperature has cooled down prior to any work performed Check items Check Pre Ride checkl...

Page 24: ...nding on ground Make it a rule to set gear shift lever to NEUTRAL position before starting the engine IMPORTANT Do not use starting fluid or ether To protect the battery and the starter make sure that...

Page 25: ...s 1 engine oil pressure should come on If trouble codes occur at any location with engine running the warning lamp corresponding to that location comes on IMPORTANT Relying on the engine warning light...

Page 26: ...WARM UP CAUTION To avoid personal injury Be sure to set the parking brake during warm up Be sure to set the shift lever to the warming up engine For 5 minutes after engine start up allow the engine to...

Page 27: ...e above precautions are not limited to new vehicles However they should be especially observed for new vehicles Changing Lubricating Oil for New Vehicles The lubricating oil is especially important fo...

Page 28: ...lamps to light simultaneously 1 Tail lights lamps at the rear portions of the vehicle 2 Lamp built in the coolant temperature gauge 3 Lamp built in the fuel gauge 4 Lamp built in the speedometer Hazar...

Page 29: ...ch is in the ON position If the hazard light switch is switched to the a position while the turn signal is activated the indicated turning light will flash and other will stay on Be sure to return swi...

Page 30: ...t lever is hard to engage do not force the lever Set the parking brake slightly depress the accelerator pedal and release it to neutral position then shift the lever When the lever is hard to disengag...

Page 31: ...air may enter the fuel system Coolant Temperature Gauge CAUTION To avoid personal injury Do not remove radiator cap until the coolant temperature is well below its boiling point Then loosen cap slight...

Page 32: ...ort Use a screw driver to adjust the steering wheel to 1 2 two positions after fastening bolts adjustment 3 Steering wheel 4 Bolt a direction adjustment screw c direction up and down to adjust the pos...

Page 33: ...ttempting to install or use a winch 1 Winch mount plate Transporting Vehicle Pay attention to the following points when transporting the vehicle 1 Use a suitable truck and trailer 2 Apply the parking...

Page 34: ...es Pre Ride Proper tire pressure Brake fluid level Pre Ride Inspect and add if needed Brake pedal travel Pre Ride See Owner s Manual Brake systems Pre Ride Make adjustments as needed Lug Nuts Pre Ride...

Page 35: ...t replace as needed Antifreeze Coolant 50 H 6 M 500 800 Pressure Test Add Fluid Tranmission Fluid 50 H 6 M 500 800 Replace Engine mounts 100 H 12 M 1000 1600 Inspect replace as needed Cooling Hoses 10...

Page 36: ...0 Fill to bottom of fill plug or 0 455L or 14 oz Front Differential Dextron 3 ATF Fill to bottom of fill plug or volume of oil Drive Shaft U Joint Grease Locate fittings and grease ENGINE OIL Always c...

Page 37: ...r s Seat To open the seat raise the seat to the forward position USE HANDLE A TO UNLOCK THEN SLIDE SEAT TO THE DESIRED POSITION B AND RELEASE HANDLE A CONVENTIONAL STRUT ADJUSTMENT The spring preload...

Page 38: ...er with or attempt to open the cylinder assemblies Do not subject the shock absorber assemblies to an open flame or other high heat source This may cause the unit to explode due to excessive gas press...

Page 39: ...e adjusting nut and then tighten it to the specified torque compression damping force adjusting force and thereby harden the damping and in direction F to decrease the rebound damping force and thereb...

Page 40: ...unless it is secured by safe stands or suitable blocking Front End Jack stand at the front bumper only 1 Jack 2 Front bumper Do not apply jack pressure on the steel plate directly under the engine 1 J...

Page 41: ...king engine oil level 1 Park the vehicle on a flat surface raise the cargo bed if applicable apply the parking brake and shut off engine 2 To check the oil level draw out the dipstick wipe it clean re...

Page 42: ...tor screen CAUTION TO avoid personal injury Be sure to stop the engine before removing the screen 1 Park the vehicle on a flat surface 2 Remove the radiator cover 3 Detach the screen and remove all fo...

Page 43: ...e Pull the parking brake lever to apply the brakes with the key switch in the ON position and the parking brake indicator should come on To release the brake push in the button on the tip of the parki...

Page 44: ...conditions lubricate grease fittings more often 1 Parking brake pivot spray type grease 1 Gear shift lever pivot spray type grease Checking engine start system CAUTION TO avoid personal injury Do not...

Page 45: ...lean the primary elements 1 When dry dust adheres to the element blow compressed air from the inside turning the element Pressure of compressed air must be under 205kpa 2 When carbon or oil adheres to...

Page 46: ...Park the vehicle on a flat surface and raise the cargo bed 2 The fuel line is made of rubber and ages regardless of service period 3 If the fuel line and clamps are found to be damaged or deteriorate...

Page 47: ...m the battery at all times especially when charging the battery When disconnecting the cable from the battery start with the negative terminal first when connecting the cable to the battery start with...

Page 48: ...cals that are harmful to people animals and marine life If you are unable to do this work have it done by your dealer Cleaning spark arrester of muffler Maintenance cleanout procedure The screen type...

Page 49: ...ction Oil capacity with filter change 1 2L 1 26U S qts without filter change 1 0L 1 05U S qts 1 Engine oil filler cap 2 Dipstick 5 See Figure for oil recommendations Replacing Engine Oil Filter CAUTIO...

Page 50: ...ecifications contact your local dealer for adjusting the brake Checking the brake pedal stroke Pedal stroke Less than 120mm 4 7in On the pedal 1 Release the parking brake 2 Step on the pedal and measu...

Page 51: ...ehicle operation in a safe place and keep the engine unloaded idling 2 Don t stop the engine suddenly but stop it after about 5 minutes of idling 3 Do not open radiator cap until engine has sufficient...

Page 52: ...time for excess pressure to escape before removing the cap completely 1 Stop the engine and let cool down 2 To drain the coolant open the radiator drain plug and remove radiator cap The radiator cap m...

Page 53: ...or into any water source Also observe the relevant environmental protection regulations when disposing of antifree If it freezes coolant can damage the cylinders and radiator If the ambient temperatur...

Page 54: ...han 50 In case of leakage add antifreeze and water in the specified mixing ratio before filling into the radiator Replacing Radiator Hose Water pipes Replace the hoses and clamps See Checking Radiator...

Page 55: ...moving parts for about 5 minutes 6 With all implements lowered to the ground coat any exposed rods with grease if equipped 4 Check all fluid levels engine oil transmission oil engine coolant transmis...

Page 56: ...e outside Once outside park the vehicle and let the engine idle for at least five minutes Shut the engine off and work around vehicle and make a visual inspection looking for evidence of oil or water...

Page 57: ...tery from the vehicle charge and store it indoors install it on the vehicle only when the vehicle is going to be used Enginepower is insufficient Insufficient fuel The injector is clogged Crankshaft p...

Page 58: ...t Low Voltage P0132 O2A Circuit High Voltage P0031 O2A Heater Circuit High Voltage P0032 O2A Heater Circuit Low Voltage P0201 Injector 1 Circuit Malfunction P0202 Injector 2 Circuit Malfunction P0230...

Page 59: ...op of plates look whitish Refillable type battery only Battery was used with an insufficient amount of electrolyte Add distilled water and charge the battery Regularly check the electrolyte level Batt...

Page 60: ...the position of N Put the gearshift arm of engine into N Adjust the cable and the bolt Lock tightly Gear abrasion Replace the gears Transmission noise Tolerance between inner outer gears out of tolera...

Page 61: ...Consult your local dealer for additional accessories to add to your vehicle 1 Heavy Duty Front and Rear Bumpers 2 Front Basket 3 Hard Cab Enclosure 4 Soft Cab Enclosure 5 Snow Plow 6 LED Lights 7 Spa...

Page 62: ...HTS AND OBLIGATIONS Your emission control system warranty covers components whose failure would increase an engine s emissions of any regulated pollutant If you have any questions regarding your warra...

Page 63: ...the remedying of defects in material or workmanship by an authorized HISUN dealer at its place of business during customary business hours This warranty does not cover inconvenience or loss of use of...

Page 64: ...long an implied warranty lasts so the above limitations may not apply to you VI ADDITIONAL INFORMATION Any replacement part that is equivalent in performance and durability may be used in the perform...

Page 65: ...o ensure the performance of a scheduled maintenance As an owner you are responsible for presenting your off highway recreational vehicle to a HISUN dealer during customary business hours as soon as a...

Page 66: ...e to or from the HISUN dealer HISUN shall not be liable for any other expenses loss or damage whether direct incidental consequential or exemplary arising in connection with the sale or use of or inab...

Page 67: ...POWERSPORTS www facebook com Colemanpowersportusa www instagram com colemanpowersports_usa www colemanpowersportsusa com 888 405 8725 1775 E University Dr Tempe AZ 85281...

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