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Summary of Contents for PolyStat CC1080

Page 1: ...Installation Operation and Basic Service Manual PolyStat CC1080 Closed System Circulators Manual P N U00995 Rev 06 11 08...

Page 2: ...Blank page...

Page 3: ...6 Filling Requirements 6 1 Recommended bath liquids 14 6 2 Filling with heat transfer liquid 14 7 Draining 8 Electrical Requirements 8 1 Connecting to the mains 16 8 2 Checking the liquid circuit 16 8...

Page 4: ...esolution of the temperature display 24 15 7 Adjusting temperature limit values 25 12 Fault Displays 12 1 Excess temperature 26 12 2Pumpormotoroverloading 26 12 3 Sensor breakage or short circuit 26 1...

Page 5: ...ng basic standards were applied in detail Interference resistance EN61000 4 2 electrostatic discharge EN61000 4 3 electromagnetic fields EN61000 4 4 fast transients EN61000 4 5 surge voltages EN61000...

Page 6: ...Distributor warrants to Customer that upon prompt notification and compliance with Distributor s instructions that the Distributor will repair or replace at Distributor s sole option any Product whic...

Page 7: ...n in this manual contact our Sales Department Every unit meets relevant safety regulations However the correct unit us age and proper handling is solely your responsibility The intended workplace is a...

Page 8: ...protection according to VDE 0106 T1 i e protection against electric shocks by grounding all parts carrying the risk of electric contact The device must only be connected to a main receptacle with a pr...

Page 9: ...bath liquid water or water with antifreeze The circulator pump motor is protected against thermal overloading A safety element measures the surface temperature of the heating element If this exceeds a...

Page 10: ...rtion of antifreeze in the bath liquid Motor overheating leading to possible fire danger Also Excess temperature protection level not correctly set Possible fire danger If a safety feature is activate...

Page 11: ...lways transported in an upright position so It is possible lubrication oil leaked from the compressor into the cooling circuit The compressor may be damaged due to the lack of oil if the unit is start...

Page 12: ...Reset button 3 Menu selection key 4 Heating control display 5 Menu position display 6 Set or actual temperature display 7 Value change higher lower 8 Enter key 11 Mains connection 12 Fuses if this fu...

Page 13: ...11 4 2 Menu tree...

Page 14: ...ver possible use a wider hose diameter and place your application as close as possible to the circulator High operating temperatures will lead to high temperatures on the hose s surface even more so a...

Page 15: ...2 mm internal diameter can be pushed directly onto the nozzles A 5 2 Connection of external closed systems Closed systems are instruments with a pressure tight temperature jacket or coil or a heat exc...

Page 16: ...much colder than the working temperature Too much antifreeze hampers temperature accuracy due to its high viscosity We take no responsibility for damages caused by any unsuitable liquid 6 2 Filling wi...

Page 17: ...able vessel underneath nozzle NOTE The liquid will run out in a slight arc Turn the plug slowly until it becomes disengaged from the thread A pin prevents the liquid from running Pull out the plug pin...

Page 18: ...the hoses are correctly connected and secured see 5 2 8 3 Changing the mains plug e g for Great Britain NOTE This should performed only by qualified technician The mains cable wires have the followin...

Page 19: ...perature S or one of the fixed temperatures F1 F2 F3 see 9 4 The pump motor starts and circulates the bath liquid Cooling is switched on using switch 27 located on the front of the unit The compressor...

Page 20: ...isplay 9 4 Adjusting the fixed temperature set points F1 to F3 This CC1080 can permanently store up to three fixed temperature set points which can be used when required Press the menu button 3 The sm...

Page 21: ...ture cutoff is adjusted using the excess temperature setting dial 13 The dial offers protection against dangers caused by an uncontrolled heat ing of the heat transfer liquid above the desired set poi...

Page 22: ...eached this temperature turn the excess tem perature dial 13 counterclockwise until the unit cuts off fault message on display 6 After the heat transfer liquid has had a chance to cool down reset the...

Page 23: ...quit the function mode and returns to display of the actual temperature After a short delay display 6 will automatically return to the actual temperature display END is provided to skip the function m...

Page 24: ...e correction factor is 0 01 C and the variation is 9 9 C Entry see the example on the next page Switch to the RTA function with the arrow buttons 7 in the menu FU Press the enter button 8 to confirm t...

Page 25: ...ted according to T Tset Tact T 0 2 C Entry of the corrected value T as correction factor cS cS 0 2 C The temperature control is thus internally altered so that the desired 70 7 C is also attained in t...

Page 26: ...tart is only possible after the reset button 2 has been pressed The unit reacts the same way as if it was restarted using a mains switch Secured mode OFF After a power failure or if it is switched on...

Page 27: ...5 shows LL Low Limit temperature value Set the desired limit value with the arrow buttons 7 the lowest possible temperature is 30 C Press the enter button 8 The value is stored as low limit value LL U...

Page 28: ...ose to the desired working tempera ture Increase value slightly according to the procedure made in 10 1 1 The control function is defective Return unit for servicing 12 2 Pump or motor overloading The...

Page 29: ...reset key 2 must be pressed in order to restart the unit 13 Testing the Safety Features The safety feature for excess temperature protection must be checked at regular intervals The frequency level fo...

Page 30: ...ooling a heated application down to a lower temperature very quickly The working temperature range is shown in the technical specifications Switch the refrigerated bath off using the cooling switch 27...

Page 31: ...ide of the internal tank vessel must be kept clean in order to ensure a long service life Substances containing acidic or alkaline substances and metal shavings should be quickly removed as they could...

Page 32: ...ncy Hz 60 Total wattage consumption VA 1250 Safety elements according to category NFL Excess temperature protection variable Motor overload protection yes FIS system yes Temperature setting digital Se...

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