Cold Jet i3 MICROCLEAN 2 Manual Download Page 1

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Original Instructions [English]

11/2020 Rev New

Summary of Contents for i3 MICROCLEAN 2

Page 1: ...Original Instructions English 11 2020 Rev New...

Page 2: ...document is error free No part of this publication may be reproduced stored in a retrieval system or transmitted in any form or by any means electronic mechanical photocopying recording or otherwise w...

Page 3: ...iii Contents Introduction 1 Safety 3 i3 MicroClean 2 System Description 7 Operations 15 Cold Jet CONNECT 36 Maintenance 43 Warranty 45 Technical Schematics 47 Contact Information 58...

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Page 5: ...________________________________________________________ FREQUENCY________________________________________________________________________________________________________________ AMPS_________________...

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Page 7: ...asting portfolio with its data monitoring and diagnostic features with Cold Jet CONNECT It allows customer s key insights on the machine s ongoing operation while also providing Cold Jet s technical s...

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Page 9: ...in solid form The temperature of dry ice is 109 F 78 9 C Avoid coming into direct contact with dry ice as it may cause severe tissue damage Study the material safety data sheet MSDS of dry ice CO2 su...

Page 10: ...ircles or red prohibited action circles Symbol Definition General Warning Cold Temperature Warning Pressurized Material Ejection Hazards Electrostatic Discharge Warning Asphyxiation Warning Hand Crush...

Page 11: ...or for excessive unsafe levels of CO2 gas and provide a suitable warning WARNING Ensure that expended dry ice media emissions are not in the vicinity of air ventilation WARNING High pressure blast str...

Page 12: ...an be dangerous If an extension cord is used it shall be suitable for the environment in which it is used if used outdoors the connection has to be kept dry and off the ground It is recommended that t...

Page 13: ...escription The standard accessory package is as follows y 1 2 in 12 7 mm in Precision Applicator y 2 Precision nozzles y 1 2 in 12 7 mm Air supply hose 25 ft 7 62 meters y 1 2 in 12 7 mm all rubber bl...

Page 14: ...bar Air Flow Line in 12 7 mm Blast Pressure 20 145 psi 1 4 10 bar Variable Feed Rate 0 1 5 lb min 0 68 kg min Air Hose in 12 7 mm Air Supply Hose Blast Hose in 12 7 mm All Rubber Hose Applicator in 12...

Page 15: ...n 2 Components Note The i3 MicroClean 2 is shipped with a QDC air supply fitting installed There is a Claw type adapter fitting located inside the drawer if required for air supply connection to the i...

Page 16: ...hite 30 CFM 80 psi 0 8 m3 min 5 5 bar 0 19 in 5 cm 0 2 1 0 lbs min 0 1 0 5 kg min 6 in 15 2 cm Plastic MC31 Blue 50 CFM 80 psi 1 5 m3 min 5 5 bar 0 31 in 8 cm 0 5 1 2 lbs min 0 2 0 6 kg min 6 in 15 2...

Page 17: ...cm Plastic Aluminum Nozzle Air Consumption Blast Swath Dry Ice Feed Rate Length Material Angled Nozzles MC25A45 25 CFM 0 7 m3 min 0 25 in 6 cm 0 2 1 lbs min 0 1 0 5 kg min 6 in 15 2 cm Aluminum MC25A...

Page 18: ...e other options can be found on other screens To access these other screens using the rotary encoder dial navigate to the settings screen and press to select Continue to navigate through the screens i...

Page 19: ...13 Figure 2 Home Screen 1 Air Pressure In 2 Feed Rate 3 Blast Pressure Figure 3 Settings Screen 1 Home 2 Recipes 3 Machine Status 4 Advanced Settings 5 Applicator Light 6 Screen Lock...

Page 20: ...icate level or failure mode by changing colors Green is normal yellow or orange is a warning and red needs immediate attention Figure 4 Numeric Color Indicator Numbers change state too White is normal...

Page 21: ...have occurred during transport 4 Remove the back housing of the machine and examine the machine for any internal damage that may have occurred during transport Refer to the packing slip for a list of...

Page 22: ...It is recommended that only trained and qualified personnel use and move the i3 MicroClean 2 To transport the i3 MicroClean 2 use the methods illustrated Do not strap over the HMI screen as this could...

Page 23: ...17 Ensure that the cabinet locks are secure on each side of the i3 MicroClean 2 cabinet...

Page 24: ...isconnect the lines that are attached to the exhaust ports as shown Air Line Exhaust Ports To lift using a fork lift use the method illustrated Secure the MicroClean 2 before lifting or moving on a fo...

Page 25: ...19 WARNING Do not lift the MicroClean 2 using the lid handle bar rear cable holder which will cause damage and or harm to personnel...

Page 26: ...Do not operate the MicroClean 2 without proper PPE Prior to operating the MicroClean 2 or loading dry ice into the trough proper PPE must be used It is recommended that each operator is trained on th...

Page 27: ...licators CAUTION When attaching the blast hose make sure to put a inch wrench on the SST base connection of the rotary union DO NOT rely on the polymer housing to keep it from rotating Any connections...

Page 28: ...hose to the side of the MicroClean 2 The MicroClean 2 has a QDC connection for the air supply connection If a claw style is necessary there is an adaptor in the drawer of the MicroClean 2 cabinet Max...

Page 29: ...the HMI screen area of the MicroClean 2 with dry ice as this will cause permanent damage to the screen Follow these instructions to start the blasting job 1 On the control panel press the power butto...

Page 30: ...MicroClean 2 a On the Precision applicator press the air ice button II to deactivate green light OFF This will also deactivate the applicator b On the MicroClean 2 open the lid Optional DX model shown...

Page 31: ...DX model only Do not use pellets unless the DX panels are installed f Load the MicroClean 2 with a 6 inch block of dry ice Or install the spacers and load a 5 inch block of dry ice If the MicroClean...

Page 32: ...below 50 psi 3 4 bar Follow the instructions below to start blasting dry ice particles 1 On the precision applicator press the air ice control II to activate green light ON 2 It is recommended to sta...

Page 33: ...essure 5 Recipe Feed Rate Shutting Down the i3 MicroClean 2 Follow the instructions below to shut down the MicroClean 2 Always remove any remaining dry ice from the trough if shutting down the MicroCl...

Page 34: ...ain to deactivate blue light off This should also deactivate the applicator d Remove nozzle from applicator CAUTION Do not touch nozzle with bare hands during or immediately after use Always wear prot...

Page 35: ...ger time during operation 5 When all the air pressure is bled off disconnect the air supply hose from the MicroClean 2 6 Unplug the power cord from the MicroClean 2 by depressing the tangs on the cord...

Page 36: ...o lock the screen so that the blaster settings cannot be changed 1 Home 2 Recipes 3 Machine Status 4 Advanced Settings 5 Applicator Light 6 Screen Lock a From the settings screen select 6 using the ro...

Page 37: ...the dial again to enter the selected number d Repeat until three numbers have been populated e Dial to the bottom save icon and press the rotary encoder dial to save the password f The green lock icon...

Page 38: ...d Rate a To access the Recipe screen i From the Home screen use the rotary encoder dial to select settings then recipes b To select a recipe i Using the rotary encoder dial navigate to the Recipe Menu...

Page 39: ...se harm to personnel or equipment then use the emergency stop to shut down the MicroClean 2 The Emergency stop button is a push pull button Once pushed the button must be rotated clockwise to reset Th...

Page 40: ...ating clockwise If the lid has been opened or is opened close it Use the rotary encoder dial to press the button indicated by the animation This will reset the machine and the splash screen then the h...

Page 41: ...on through the machine s control panel you can initiate Diagnostic Mode when working with Cold Jet s technical service personnel which will send a sustained burst of more detailed operating data for h...

Page 42: ...y of the QR code labels on the machine or attached inside this operator manual This will take you to a support site unique to this machine providing online manual s warranty information training video...

Page 43: ...on your machine as shown or behind the panel that the data plate is located Click the menu icon in the upper left hand corner to access on line manual s warranty information technical service contact...

Page 44: ...If you don t know your Authentication code you can request it by clicking the click here link located at the bottom of the page For more information regarding Cold Jet CONNECT access the user guide by...

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Page 47: ...ROHS Directive Directive 2014 53 EU Radio Equipment Harmonized standards applied EN ISO 12100 2010 EN ISO 13732 3 2008 EN ISO 14119 2013 EN 60204 1 2006 A1 2009 EN ISO 13849 1 2015 EN ISO 14120 2015 E...

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Page 49: ...ades for cracks gouges or broken surfaces y Verify the nozzle airflow exit end is not deformed or burred Every 250 Hours or 12 Months y Replace the shaver blades or sooner in the event damage can be s...

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Page 51: ...to replace the defective parts all as warranted CJ may replace the Equipment in its entirety at its discretion Any claim must be made in writing to CJ within 30 days after the defect is discovered an...

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Page 53: ...47 Technical Schematics Assembly Drawing with Pneumatic Schematics 2A0338 47 Electrical Schematics 6G0536 49...

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Page 63: ...______________________________________________ _________________________________________________________ _________________________________________________________ _____________________________________...

Page 64: ...576 8981 Email soporte coldjet com Belgium Cold Jet bvba European Headquarters Zone 1 Researchpark 330 B 1731 Zellik Phone 32 0 13 53 95 47 After Hours Support 1 513 576 8981 Email service eu coldjet...

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