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1
Table of Contents
GENERAL INFORMATION .................................................................................... 3
S
PECIFICATIONS
-
G
ENERAL
.................................................................................... 3
O
PTIONAL
C
OMPONENTS
........................................................................................ 4
S
PECIFICATIONS
-
T
ORQUE
V
ALUES
......................................................................... 4
B
REAK
-I
N
P
ROCEDURE
........................................................................................... 5
S
TARTING
P
ROCEDURE
.......................................................................................... 6
MAINTENANCE ...................................................................................................... 7
T
IPS
...................................................................................................................... 7
S
CHEDULE
............................................................................................................. 7
R
EPLACING
T
RANSMISSION
/
C
LUTCH
L
UBRICANT
..................................................... 8
C
HAIN ADJUSTMENT
............................................................................................... 9
A
IR
F
ILTER
C
LEANING
.......................................................................................... 10
F
ORK
O
IL
R
EPLACEMENT
...................................................................................... 11
I
GNITION
T
IMING
................................................................................................... 12
PARTS .................................................................................................................. 13
P
ARTS
–
A
IRBOX
&
I
NLET
S
YSTEM
......................................................................... 13
P
ARTS
–
B
ARS AND
C
ONTROLS
............................................................................. 14
P
ARTS
-
C
ARBURETOR
......................................................................................... 15
P
ARTS
–
C
OOLANT
S
YSTEM
.................................................................................. 16
P
ARTS
–
E
LECTRICAL
S
YSTEM
.............................................................................. 17
P
ARTS
–
E
NGINE
C
LUTCH
..................................................................................... 18
P
ARTS
–
E
NGINE
–
C
LUTCH
/
K
ICK
C
OVER
............................................................. 19
P
ARTS
–
E
NGINE
–
I
GNITION
S
IDE
......................................................................... 20
P
ARTS
–
E
NGINE
–
K
ICK
M
ECHANISM
.................................................................... 21
P
ARTS
–
E
NGINE
–
S
HIFT
M
ECHANISM
................................................................... 22
P
ARTS
–
E
NGINE
–
T
OP
E
ND
................................................................................. 23
P
ARTS
–
E
NGINE
–
T
RANSMISSION
........................................................................ 24
P
ARTS
–
E
XHAUST
S
YSTEM
.................................................................................. 25
P
ARTS
–
F
ORKS
–
L
EG
A
SSEMBLY
......................................................................... 26
P
ARTS
–
F
RAME
&
T
RIPLE
C
LAMPS
....................................................................... 27
P
ARTS
–
F
RONT
W
HEEL
....................................................................................... 28
P
ARTS
–
F
RONT
B
RAKE
........................................................................................ 29
P
ARTS
–
B
ODYWORK
............................................................................................ 30
P
ARTS
–
R
EAR
B
RAKE
.......................................................................................... 31
P
ARTS
–
R
EAR
W
HEEL
......................................................................................... 32
P
ARTS
–
S
HOCK
.................................................................................................. 33
P
ARTS
–
S
HOCK
-
I
NSIDE
...................................................................................... 34
P
ARTS
–
S
WINGARM
A
SSEMBLY
............................................................................ 35
SERVICE .............................................................................................................. 36
E
NGINE
S
ERVICE
................................................................................................. 36
Base Gasket Selection ................................................................................... 37
F
UEL
&
A
IR
S
YSTEM
............................................................................................. 38
C
ARBURETOR
: ..................................................................................................... 38
TUNING ................................................................................................................ 42