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COBHAM SAILOR 6080, Installation Manual

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COBHAM SAILOR 6080 Installation Manual Download Page 6

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About the manual

Intended readers

This manual is an installation manual for the SAILOR 6080 
Power Supply. It is important that you observe all safety 
requirements listed in the beginning of this manual, and operate 
the SAILOR 6080 Power Supply according to the instructions 
and guidelines in this manual. All installation must be done by 
qualified service personnel.

Manual overview

This manual has the following chapters:

•

Introduction

 contains a description of the principle of 

operation and uses and features of the power supply. 

•

Installation

 

contains step-by-step guidelines how to install 

the power supply as a stand-alone unit or in a combined 
setup and describes the connectors.

•

Service and repair

 contains information on support, how 

to return units for repair and instructions how to exchange 
the fuses.

• Appendices  with 

Technical specifications

, information 

about the wall mount tray and wiring 4 or more units.

Typography

In this manual, typography is used as indicated below:

Bold

 is used to emphasize words and to indicate connector 

names of the unit. 

Italic

 is used to emphasize the paragraph title in cross-

references.

Summary of Contents for SAILOR 6080

Page 1: ...SAILOR 6080 Power Supply Installation manual ...

Page 2: ......

Page 3: ...i SAILOR 6080 Power Supply Installation manual Document number 98 129099 E Release date January 22 2018 ...

Page 4: ...nual from any other source In the event of any discrepancies the English version shall be the governing text Thrane Thrane A S is trading as Cobham SATCOM Copyright 2018 Thrane Thrane A S All rights reserved Manufacturer address Thrane Thrane A S Lundtoftegaardsvej 93 D DK 2800 Kgs Lyngby Denmark Disposal Old electrical and electronic equipment marked with this symbol can contain substances hazard...

Page 5: ...equipment in the presence of flammable gases or fumes Operation of any electrical equipment in such an environment constitutes a definite safety hazard KEEP AWAY FROM LIVE CIRCUITS Operating personnel must not remove equipment covers Component replacement and internal adjustment must be made by qualified maintenance personnel Do not service the unit with the power cable connected Always disconnect...

Page 6: ... the principle of operation and uses and features of the power supply Installation contains step by step guidelines how to install the power supply as a stand alone unit or in a combined setup and describes the connectors Service and repair contains information on support how to return units for repair and instructions how to exchange the fuses Appendices with Technical specifications information ...

Page 7: ...ine and dimensions 7 2 2 3 To install the SAILOR 6080 Power Supply 8 2 2 4 Protective lid for the connector panel 9 2 2 5 Inserting the cable in the spring terminal connector 9 2 2 6 Connectors 10 2 3 Installing 2 3 or 4 SAILOR 6080 units 15 2 3 1 Wiring for daisy chaining 17 Chapter 3 Service and repair 3 1 Support repair and service 19 3 1 1 Contact for support 19 3 1 2 Repair and servicing 19 3...

Page 8: ...g for shipment 22 App A Technical specifications App B Wall mount tray option B 1 Overview 25 B 1 1 Dimensions and weight 26 App C Wiring 3 or more SAILOR 6080 units App D Declaration of conformity D 1 CE LVD EMC 29 Glossary 31 Index 33 ...

Page 9: ...ions and DSC transmissions of short duration The SAILOR 6080 Power Supply is AC powered with a battery switch over function and has an on off switch which is lit when the power is turned on All connectors are placed at the same end of the power supply to simplify mounting and installation The connector panel is protected by a transparent lid To secure an installation with heavy cables a cable reli...

Page 10: ...ive up to 1480 W 1 AC input 100 240 VAC operating with fuse 6 3 A with Power Factor Correction Automatic detection of input voltage range AC alarm and Short circuit protection Over temperature protection shutdown with automatic restart Switch over to battery power in case of AC supply failure On off switch IP 30 protection Approval and certification IEC 60945 approval 1 Output power capability dep...

Page 11: ...e SAILOR 6080 Power Supply L N GND Mains AC AC Input DC DC DC1 28 7 31 2 VDC output DC DC DC2 28 7 31 2 VDC input output Battery Battery AC LED Output LED 24 VDC Battery input GND N C Op en w hen o k C OM C om m on AC DC converter GND GND GND I O connector for future use AC ALARM AC alarm output N O C lose d wh en ok GN D ...

Page 12: ...han one power supply can give i e 300 W you can stack up to four power supplies on top of each other and connect them 1 When stacking two three or four units the load on each of the units is automatically balanced among the units 1 Vertical mounting is recommended particularly if more than two units are stacked If the system is powered from an emergency battery and more than 2 units are connected ...

Page 13: ...fitted in a 1 U rack mount 2 1 Unpacking SAILOR 6080 Power Supply 4 mounting bolts for mounting 1 unit M6X55 mm DIN912 Hex 4 Top Caps for covering mounting holes Cable relief bracket comb style SAILOR 6080 Power Supply Installation manual this manual 2 1 1 Optional accessories The following optional accessories are available and can be ordered Wall mount tray heavy duty with cable relief bracket o...

Page 14: ... area with free space around all sides of the unit except the bottom side Ambient temperature range is 15 C to 55 C If the SAILOR 6080 is installed in a location where the ambient temperature may exceed 45 C we recommend placing the SAILOR 6080 where unintentional contact is avoided If the maximum ambient temperature does not exceed 45 C the SAILOR 6080 can be placed in a public area Warning Never...

Page 15: ...ower Supply 7 2222 Installation 2 2 2 Outline and dimensions The following drawing shows the SAILOR 6080 Power Supply and the position of the mounting holes It is mounted with four mounting bolts 4 mounting bolts for mounting 1 unit M6X55 mm DIN912 Hex ...

Page 16: ...ng to the following drawing 2 Fasten the SAILOR 6080 to the wall with 4 mounting bolts M6X55 mm DIN912 included the delivery For dimensions see the drawing in the previous page If you are using the cable relief bracket place the SAILOR 6080 over the cable relief bracket and align the connector row of the SAILOR 6080 with the cable relief bracket An optional larger Wall mount tray heavy duty is ava...

Page 17: ...ou must remove the U shaped cutout for the respective cable in the plastic protective lid 2 2 4 1 Removing the protective lid To connect the cables you must remove the protective lid To do this unscrew the two screws M3x7mm Torx 8 as shown in the picture and put the lid aside 2 2 5 Inserting the cable in the spring terminal connector The connectors are spring ter minal connectors Use a suit able t...

Page 18: ... input do as follows 1 Remove the u shaped cut out for this input from the protective lid 2 Connect the Mains cable to the connector marked MAINS AC Mains AC Connector type Spring loaded terminal dual row connector Wire cross section Up to 2 5 mm2 L Line AC power cord N Neutral AC power cord GND AC power cord Fuse 6 3 A It is accessible from outside the housing It is positioned next to the on off ...

Page 19: ...minal for the incoming mains power Use the other terminal for the mains power going to the next SAILOR 6080 Power Supply 2 2 6 2 DC output The SAILOR 6080 Power Supply supplies a DC output To connect the DC output DC1 do as follows 1 Connect the DC cable between the connector marked DC1 and the equipment that must be powered AC input To connect to additional AC DC Power Supply DC 1 Connector type ...

Page 20: ... To daisy chain a second SAILOR 6080 Power Supply Connect the cables from DC1 in SAILOR 6080 Power Supply unit 1 to DC2 in SAILOR 6080 Power Supply unit 2 Connect the DC cables between the connector marked DC2 and the equipment that must be powered 3 Remove the u shaped cut out for this input from the protective lid To daisy chain a third SAILOR 6080 Power Supply repeat step 2 The connector specif...

Page 21: ...ke sure the unit is operational in case the AC input fails The battery input is protected against wrong polarity of the battery To connect the BATTERY input do as follows 1 Connect the cable between the connector marked BATTERY and the battery 2 Remove the u shaped cut out for this input from the protective lid BATTERY Connector type Spring loaded terminal Wire cross section Up to 6 mm2 Battery pl...

Page 22: ...C fuse is blown The on off switch is in the position off The output is short circuited or heavily overloaded An internal error has occurred To wire the AC alarm output do as follows 1 Attach the cable to the connector marked AC Alarm according to the specifications in the table below AC ALARM SAILOR 6080 Power Supply Connector type Spring loaded terminal Wire cross section Up to 1 5 mm2 Terminal 1...

Page 23: ...se the Wall mount tray heavy duty with cable relief bracket order number S 406080A 001 The mounting holes in the SAILOR 6080 Power Supply are designed in such a way that the units fit nicely on top of each other when being stacked Important To ensure adequate cooling of the Power Supplies maintain an unobstructed space of minimum 5 cm around all sides of the group of units except between the units...

Page 24: ... units The following drawing shows the specifications of the mounting bolts needed when installing two three or four units on top of each other 2 block mount 4 x M6X100 mm DIN912 A4 3 block mount 4 x M6X140 mm DIN912 A4 4 block mount 4 x M6x190 mm DIN 912 A4 ...

Page 25: ... unit 1 to unit 2 2 Connect DC1 of unit 1 to DC2 of unit 2 Caution Use different colors for plus and minus and make sure you connect to the right polarity Caution If you need more than 2x300 W or 20 A you need to follow special guidelines when connecting the required SAILOR 6080 Power Supply units Refer to Wiring 3 or more SAILOR 6080 units on page 27 to see how to connect the SAILOR 6080 Power Su...

Page 26: ...Chapter 2 Installation 18 Installing 2 3 or 4 SAILOR 6080 units ...

Page 27: ...t the distributor that supplied the SAILOR 6080 Power Supply For further information on warranty and service you may also use the Cobham SATCOM home page at www cobham com satcom 3 1 2 Repair and servicing The device does not require maintenance and adjustment apart from routine checking of its installation Warning Never insert or remove a power supply while its power switch is in the On position ...

Page 28: ...ows 1 Locate the fuse it is accessible from outside the housing It is positioned next to the on off switch 2 Turn the fuse holder and extract it 3 Take out the old fuse and insert a new one type 5x20 mm 6 3 AT 4 Insert and fasten the fuse holder Fuse AC input 2 fuses battery input Caution If the AC fuse is blown directly after being replaced there might be a critical fault in the SAILOR 6080 Power...

Page 29: ...ts for repair Should your Cobham SATCOM product fail please contact your dealer or installer or the nearest Cobham SATCOM partner You will find the partner details on www cobham com satcom Technical Service Partner List You can also access the Partner Portal at www cobham com satcom Cobham SYNC Partner Portal which may help you solve the problem Your dealer installer or Cobham SATCOM partner will ...

Page 30: ...eful handling If the original shipping carton is not available the following general instructions should be used for repacking with commercially available material 1 Wrap the defective unit in heavy paper or plastic Attach a tag indicating the type of service required return address part number and full serial number 2 Use a strong shipping container e g a double walled carton 3 Protect the front ...

Page 31: ...tilation at the place of installation Output power at 90 VAC 100 VAC 270 W continuous 333 W peak max 2 min with 10 duty cycle a DC output nominal 31 2 VDC at 0 A 29 3 VDC at 10 A 28 7 VDC at 13 A AC input voltage 115 230 VAC nominal 100 240 VAC operating Alarm in case of AC power failure IP rating IP 30 Operating temperature 15 to 55 C Storage temperature 40 to 80 C Cooling The SAILOR 6080 must be...

Page 32: ...Appendix A Technical specifications 24 Specifications Value Dimensions H 46 5 mm L 354 mm W 265 mm Weight Approx 3 7 kg Compass safe distance 30 cm ...

Page 33: ...t tray Wall mount tray option B B 1 Overview A Wall mount tray heavy duty with cable relief bracket is available and can be ordered order number 406080A opt 001 Up to four SAILOR 6080 Power Supply units can be mounted on this tray ...

Page 34: ...Appendix B Wall mount tray option 26 Overview B 1 1 Dimensions and weight B 1 1 1 Dimensions B 1 1 2 Weight The Wall mount tray heavy duty weighs 2 5 kg ...

Page 35: ... the drawing This is to make sure that a single connector is never overloaded with more than 20 A Note Connected user equipment normally requires the cable resistance to be as low as possible Refer to the specifications for your connected equipment to find the right cables for your installation PHUJHQF DWWHU 77 77 77 77 XVH 8VHU 8VHU 8VH HTXDO OHQJWKV DQG FURVV VHFWLRQV IRU DOO FDEOHV EHWZHHQ WKH ...

Page 36: ...Appendix C Wiring 3 or more SAILOR 6080 units 28 ...

Page 37: ...DDD Declaration of Declaration of conformity D D 1 CE LVD EMC The SAILOR 6080 Power Supply is CE certified LVD EMC directives as stated in the simplified EU Declaration of Conformity enclosed in copy on the next page ...

Page 38: ...ng equipment complies with the specifications of EMC directive 2014 30 EU relating to electromagnetic compatibility and Low Voltage Directive LVD 2014 35 EU related to Low Voltage Safety Equipment included in this declaration Model Description Part no TT 6080A SAILOR 6080 Power Supply 406080A The full text of the EU declaration of conformity is available at the following internet address http sync...

Page 39: ...es and publishes International Standards for all electrical electronic and related technologies IP International Protection Rating sometimes also interpreted as Ingress Protection Rating consists of the letters IP followed by two digits and an optional letter It classifies the degrees of protection provided against the intrusion of solid objects including body parts like hands and fingers dust acc...

Page 40: ...Glossary 32 ...

Page 41: ...onnector AC alarm output 14 battery 13 DC1 11 DC2 12 overview 10 cooling requirements several units 15 D daisy chaining setup for 2 units 17 wiring 17 DC input 12 DC output 11 12 declaration of conformity 29 document number this manual i F features 2 fuse AC input 10 battery 13 battery exchanging 20 21 MAINS AC 10 G grounding iii I IEC 60945 2 input AC 2 battery 13 DC for daisy chaining 12 install...

Page 42: ...ak output power 2 power output 2 protective lid remove 9 removing 9 R remove protective lid 9 repackaging 22 repair 19 returning units for repair 21 S safety summary iii servicing 19 several units connecting 27 installing 15 specifications 23 spring terminal connector 9 stacking several units 15 support contact 19 T technical specifications 23 tray for wall mount 25 U unpacking 5 W wall mount tray...

Page 43: ......

Page 44: ...98 129099 E www cobham com satcom ...

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