Coast APS 3000 Safety, Set Up, Operation And Maintenance Instructions Download Page 1

Page: 1 / 38

READ these instructions before placing unit in

service. KEEP these and other materials delivered

with the unit in a binder near the machine for ease

of reference by supervisors and operators.

Safety Instructions

Set Up Instructions

Operation Instructions

Maintenance Instructions

See

RIM Safety

page 4

Operating

Instructions

on page 6.

1601 J. P. Hennessy Drive, LaVergne, TN USA 37086 615/641-7533 800/688/6359 www.coatsgarage.com

Manual Part No.: 85610910 00

HENNESSY INDUSTRIES INC. Manufacturer of AMMCO

, COATS

and BADA

Automotive Service Equipment and Tools.

Revision:

3/17

APS 3000

Center Post Tire Changer

For servicing single piece automotive

and most tubeless light truck

tire/wheel assemblies.

Any other type, including tube type agricultrual, require

special handling. Tires identi

ed as truck tires need to

adhere to OSHA standard 1910.177.

Summary of Contents for APS 3000

Page 1: ...ctions on page 6 1601 J P Hennessy Drive LaVergne TN USA 37086 615 641 7533 800 688 6359 www coatsgarage com Manual Part No 85610910 00 HENNESSY INDUSTRIES INC Manufacturer of AMMCO COATS and BADA Automotive Service Equipment and Tools Revision 3 17 APS 3000 Center PostTire Changer For servicing single piece automotive and most tubeless light truck tire wheel assemblies Any other type including tu...

Page 2: ...ols 9 Installation 9 Space required for positioning 9 Tire Changer placement and connections 9 Connection to the Compressed Air Supply 9 Transport 10 Unpacking 10 Set Up 11 Wheel Clamping Operation with Smart Lock 12 Wheel Unlocking 12 Tightening Adjustment 12 Positioning the Valve 13 Tire Classification 13 Tire Pressure Monitoring System TPMS 14 Bead Loosening 15 Upper Bead Loosening 15 Lower Bea...

Page 3: ...clothing that could get caught in machine or restrict the operator s movements The operator must be able to Read and understand the danger warnings Understand the characteristics of the machine Keep unauthorised people away from the work area Make sure the machine is started in full observance of all the applicable safety standards and regulations Make sure all operators are familiar with the mach...

Page 4: ...ect ratio Nominal width of tire in millimeters Passenger car tire U S DOT tire identification number Severe snow conditions Tire ply composition and materials used Max load rating Treadwear traction and temperature grades Max permissible inflation pressure R A DIAL TUBELESS DOT MAL9 ABC036 T R E A D 4 P L I E S 2 X X X X X C O R D S I D E W A L L 2 P L I E S 2 X X X X X C O R D M A X L O A D 1 3 0...

Page 5: ...ake the place of safe operating practices Always wear durable work clothing during tire service activity Loose fitting clothing should be avoided Tight fitting leather gloves are recommended to protect operator s hands when handling worn tires and wheels Sturdy leather work shoes with steel toes and oil resistant soles should be used by tire service personnel to help prevent injury in typical shop...

Page 6: ...5 psi Inflating air pressure regulator set at 50 psi Working Capacity Rim clamping range 12 to 34 Maximum rim width 16 406 mm Maximum wheel diameter 47 1200 mm Layout Details Minimum overall dimensions mm 47 x 51 x 70 1180mm x 1300mm x 1770mm Net weight optional accessories excluded 870 lb 395 kg Operating temperature range min 41 to 122 F 5 C max 50 C Packing Details Overall Dimensions ...

Page 7: ...ater Safety Notices and Decals Failure to follow danger warning and caution instructions may lead to serious personal injury or death to operator or bystander or damage to property Do not operate this machine until you read and understand all the dangers warnings and cautions in this manual For additional copies of either or further information contact Hennessy Industries Inc 1601 JP Hennessy Driv...

Page 8: ...g label immediately in case of damage or loss Do not operate the Tire Changer in case of missing warning labels Do not hide any warning label by any means Do not place objects that can obstruct or reduce the visual ability of the operator Refer to the above mentioned codes for ordering warning labels ...

Page 9: ...ting instructions 3 Warning Decal Palcement cont Main Coats 85608119 Front of the machine Pinch Point 85610705 Inlet Pressure 8182059 Tower 8182373 and FR Pinch Point 85609356 Manual Tire Bleed 8183597 Danger Explosion 2x 8109888 8109888Fr ...

Page 10: ...racks rust and or other damage that could cause an unsafe situation Mount the tire safely making sure not to put any part of your body over the tire during inflation The most serious of possible accidents is a tire explosion This is often caused by a tire rim mismatch If a tire explodes on a tire changer pressure causes it to fly straight up at tremendous speed If a technician is standing over the...

Page 11: ...Important Always read and follow operating instructions 5 Intentionally left blank ...

Page 12: ...at time of shipment Know Your Unit Compare this illustration with the unit before placing it into service Maximum performance and safety will be obtained only when all persons using the unit are fully trained in its parts and operation Each user should learn the function and location of all controls Prevent accidents and injuries by ensuring the unit is properly installed operated and maintained ...

Page 13: ...riage and to activate the over run function 5 7 Bead pressing arm control buttons up down 8 Bead breaking carriage forwards movement button 9 Bead breaking carriage backwards movement button 10 Upper bead loosener disk lifting button 11 Upper bead loosener disk lowering button 12 Lower bead loosener disk lowering button 13 Lower bead loosener disk lifting button 14 Deflation button 15 Clamping chu...

Page 14: ...8 Important Always read and follow operating instructions Pneumatic Systems ...

Page 15: ...tal anchor dowels in the holes drilled and secure firmly If the machine is installed outside it must be protected by a appropriate lean to shed The installation site should be equipped with an electrical system with an adequate grounding circuit equipped with an appropriate ground fault 16A circuit breaker power indicator light placed in a visible and accessible place by the operator NOTE If the m...

Page 16: ...istributor for further steps Keep packing elements away from children All packing elements must be stored in the proper stocking areas Note All the most delicate surfaces of the Tire Changer are coated with a special rust proof oil Some oil traces may leak after coating procedure please remove them as necessary Use lifting equipment of suitable load bearing capacity that is able to take the weight...

Page 17: ...l 20A circuit breaker NOTE If the machine is not supplied with an electrical plug the user shall install a 20A plug that is suitable for the voltage of the machine and complies with current standards Connect the machine to the compressed air supply using the fitting on the lubricator on the back of the machine Loosen the control panel bracket locking cap screw and pivot cap screw adjust it to a co...

Page 18: ...or mounting operation Wheel Unlocking 4 Once the operations on the wheel are completed lift up the Quick Release system outer sleeve 5 Tilt down the locking lever to unlock SMART LOCK in order to pull out the locking nut and remove the wheel from the clamping chuck Plastic protection to avoid any damage to alloy rim Tightening Adjustment The clamping force of SMART LOCK could be loosened after a l...

Page 19: ... the vehicle for a preset number of miles and at a preset speed These parameters change from one manufacturer to another The market currently offers 2 different types of RUN FLAT tires Those with REINFORCED SIDE SELF SUPPORTING where thanks to a different mix and a reinforced structure the shoulder of the tire is able to bear the weight of the vehicle even when the pressure in the tire is zero Tho...

Page 20: ...itioning Place TPMS valve at 2 00 o clock position Bring the demounting tool into working position While spinning the wheel insert the demounting tool into the drop center level Stop tire rotation when the valve reaches 11 o clock position Upper Bead demounting Spin the clamping chuck clockwise by pressing pedal 1 until the valve reaches 1 o clock position at about 10 cm from the demounting tool s...

Page 21: ...he distance between the upper disk and the rim edge is 5 mm fig 1 then lock the bead loosener by turning switch 6 again Pay special attention to the valve sensor position if any during bead breaking operations Wrong movements of the bead loosening disks could damage the sensor Spin the clamping chuck until the valve is in the 3 o clock position Lower the bead loosener disk until it touches the tir...

Page 22: ...he bead is removed from the rim fig 2 As soon as enough space is available carefully apply tire lube paste to both to the rim inner surface and to the tire bead fig 2 NOTE For a better view and control of the lower bead loosening use the mirror mounted on the main frame While lossening the bead just press on the bead and never on the side of the tire Match Mounting Driving could be affected by vib...

Page 23: ...g tool between the bead and the rim edge The mounting tool should penetrate enough to hook the tire bead to let the operator complete the tire demounting Slowly spin the clamping chuck until the mounting tool is positioned correctly This will facilitate mounting tool penetration and tire hooking By gently pushing the lower bead loosener disk against the tire lower sidewall and the pneumatic bead p...

Page 24: ... carefully as per instructions on pg 4 If the rim has been removed lock it again onto the centrer plate per instructions on pg 12 Carefully lubricate the whole inner surface of the Rim and the beads of the Tire both externally and internally around the circumference for a width of at least 3 cm Avoid contacting pressure sensor with lube paste if equipped Lower Bead Mounting Put the Tire on the Rim...

Page 25: ...it can be slightly lowered for easy tire mounting Press the pedal 2 to rotate the wheel clockwise contemporarily press the tire manually from 5 o clock position to force the upper bead at drop centre position Keep it pressed while rotating up to 8 o clock position to complete the upper bead mounting fig 2 It is advisable to use the pneumatic bead pressing arm fig 2 for standard tires that are part...

Page 26: ... pressure limiter will cease air flow at approximately 60 PSI On smaller volume tires the pressure may be higher 4 Release air pressure from tire by pressing the manual deflation button fig 27 Inflation hose must be attached to the valve stem Never add or adjust tire pressure using an air hose without a clip on air chuck and in line valve Do not use a hand held style chuck figure 28 5 Important Wh...

Page 27: ... will usually require at least 7 PSI in the tire 40 PSI is the maximum safe pressure at this stage regardless of tire operating pressure For tires requiring more than 40 PSI to bead seat use safety cage Most European import cars and many aftermarket alloy wheels are very tight and can be difficult to bead seat Also note that asymmetrical hump and run flat tires are extremely difficult to bead seat...

Page 28: ...g instructions Mismatched Tires and Wheels Never mount and inflate mis matched tires and wheels Mismatched tire and wheel combinations will explode if you attempt to force a bead seat causing personal injury or death to operator and or bystanders ...

Page 29: ...press the inflating pedal 4 to provide air to the wheel valve During the inflation stages and especially during the bead seating operation you must wear appropriate personal protective equipment to protect your hearing from possible blast injuries and from noise levels that sometimes exceed the permitted threshold Also use appropriate protection equipment to protect your eyes from possible debris ...

Page 30: ...emounting tool PN 85000850 Plastic protections for Smart Lock centering cone PN 89231516 Rubber protections for clamping chuck PN 89231517 Plastic protections for clamping chuck driving pin PN 89231518 Plastic cone Ø 70 mm for clamping special alloy rims PN 83040730 Manual Bead Depressor PN 89237711 Bracket Pin pin PN 83036303 washer PN 83040636 nut PN 84394168 ...

Page 31: ...and clamping chuck in ner surface PN 84292291 O rings for Smart Lock 1 PN 84293252 2 PN 84298601 Air lubricator air filter water trap PN 82041007 Wheel lifter for wheel positioning and centering onto clamping chuck Lift capacity 176 lb 80 kg PN 89240910 Tubeless Inflation Device external kit PN 89241008 3 Pin Extensions 1 33mm PN 83032133 2 72mm PN 83031335 ...

Page 32: ...2832 Reverse mounted wheels Wheels with no center hole Special rims Truck cone kit allows clamping VAN and LCV wheels with center hole diameter from 110 to 190 mm 89219117 Truck cone kit allows clamping VAN and LCV wheels with center hole diameter from 140 to 220 mm 89219126 Double face cone for light trucks allows clamping VANs and LCVs wheels with center hole diameter from 75 to 145 mm 89234456 ...

Page 33: ...r proper grease Perform the same cleaning and lubricating actions on every junction and mechanical slide On periodical basis check the tensioning of clamping chuck rotation driving belt If necessary use a 13mm wrench to loosen the mounting bolts of the motor support plate then adjust the belt tension by turning the tensioning screw and retighten the mounting bolts Every 2 3 days check the oil drop...

Page 34: ...components serviced to ensure correct functioning and operators safety The Manufacturer is not responsible for claims due to non original spare parts or for damages caused by removal and tampering to the safety devices Removal or tampering with the safety devices i e max pressure limiter pressure regulator represents a breach of warranty Maintenance cont The regular cleaning and lubrication of the...

Page 35: ...clamping chuck motor rotates at one speed only or just in one direc tion 1 The micro switch is damaged or defective 2 The micro switched is not connected properly 3 The motor is damaged 4 The motor wires are not connected 1 Replace the micro switch 2 Check the inverter wire and connect it if necessary 3 Replace the motor 4 Check and connect the motor wire The clamping chuck rotates but the wheel s...

Page 36: ... feeding hoses 4 Replace the valve 5 Clean up the silencers or replace them 6 Replace the seals The wheel lifter does not move or move slowly 1 The air supply is missing 2 The control valve is damaged 3 The silencers are blocked 4 The cylinder seals are damaged 1 Check net pressure 2 Replace the valve 3 Clean up the silencers or replace them 4 Replace the seals The wheel lifter does not stop 1 The...

Page 37: ...Important Always read and follow operating instructions 31 NOTES ...

Page 38: ...l the rim has been checked by your shop foreman Inspect the tire for bead damage MOUNT Once you ve made sure the tire is OK and the right size and the rim is OK mount the tire safely NEVER ever lean over the tire when you re inflating it If a tire does explode it will go straight up You don t want to be over the tire if that happens Also never over inflate the tire even if the bead doesn t seat Ne...

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