Co-Fastening CSF00490 Instruction Manual Download Page 16

14

  Rebuilding  Connecting  Rod Assemblies 

If you  are  rebuilding  the  connecting  rod assembly  using
component parts, follow this procedure:

When replacing the piston cup (4), be sure to replace 
the sleeve (1) at the same time, Place the connecting
rod  in  a  fixture  before  attempting  to  remove  the
retainer screw. Heat will help to dissolve the loc tile
bond.

1

) 

Remove  the  retainer  screw  (2)  from  the  cup
retainer.

2

) 

Remove  the  retainer  (3)  from  the  connecting
rod.

3

) 

Remove the cup (4) and discard.

4

) 

Place the new piston cup (4) on the connecting rod.

5

) 

Place a piston cup retainer (3) on the cup/connecting 
making sure the boss of the retainer is seated in the 
pilot of the rod.

6

) 

Insert the retainer screw (2) into the connecting rod (5) and tighten to 3.0 N.m.

Note:
Both Connecting Rods showntor orlentation,
DO NOT remove both at once.

 

Assembly  of  the Connecting Rod to

 the Compressor 

1

Put  cylinder  sleeve  into trough of  housing  keeper
and  make  connecting  rod being  vertical.  Note
connecting rod screw to face to housing.

2

Replace eccentric into the shaft and insert bearing into
connecting-rod  bearing. Rotate  eccentric  to  line  up
setscrew with access hole in bottom of housing. Move
main  shaft, let shaft  flat  and  eccentric  screen hole
vertically. Tighten screw to 4N.m.

 

Set Screw Access Hole

3

Rotate shafe with connecting rod moving up and down.
Connecting rod can move with out any obstacle at this

 moment. Then use an Allen to tighten connecting rod
 screw.

Note: Both connecting rod assomblies shown for orientation.

Do NOT remove both at once.

Attention: 

Do not damage the piston cup (4) when you remove the connecting rod assembly 

from the compressor housing. If the cup is damaged, you must replace it. 

To replace the connecting rod and bearing 

assembly continue to page 19. 

Attention: 

Summary of Contents for CSF00490

Page 1: ...Oil Free Silent Air Compressor Instruction Manual Co Fastening CSF00490 CSF20240...

Page 2: ...nd Parts List 6 Preventive Maintenance and Troubleshooting Guide 9 10 Required Tools and Materials 11 Component Repair 11 Servicing the Head or Valve Assembly 11 Servicing the connecting Rod Assembly...

Page 3: ...AND SIMILAR PRODUCTS AND THEIR COMPONENTS Please Note The model s represented in this manual may have additions and or modifications made at any time Pictures represent a standard unit series and an...

Page 4: ...and face protection when servicing this unit Caution people in the area Unit is capable of pressures of 600kPa To avoid personal injury especially to eyes and face never point the exhaust airflow at y...

Page 5: ...CONNECTION G3 8 G1 4 pcs 1 7 SAFETY VALVE CE8 8kg pcs 1 8 CHECK VALVE G3 8 pcs 1 9 CAPACITOR SHELL pcs 1 10 CAPACITOR pcs 1 11 EXHAUST PIPE pcs 1 12 RELIEF PIPE pcs 1 13 TANK pcs 1 14 RUBBER FOOT M6...

Page 6: ...od Eccentric Bearing Assembly 2 1 Piston Cup 3 1 Screw Piston Cup Retainer 4 1 Piston Cup Retainer 5 1 Cylinder Sleeve 6 Left Head Right Head 7 O Ring Head Gasket 8 Screw Head 9 Valve Plate Assembly 1...

Page 7: ...5 Model No TAT 2520P CSF20240...

Page 8: ...M5X16 pcs 6 15 HANDLE SLEEVE 32x120 pcs 3 16 CONNECTOR G3 8 G1 4 pcs 1 17 SAFETY VALVE CE 10kg pcs 1 18 PRESSURE SWITCH 7 5 9 5kg pcs 1 19 PANEL FOR TOOLS pcs 1 20 SCREW M5X16 pcs 4 21 PRESSURE BAR pc...

Page 9: ...od Eccentric Bearing Assembly 2 1 Piston Cup 3 1 Screw Piston Cup Retainer 4 1 Piston Cup Retainer 5 1 Cylinder Sleeve 6 Left Head Right Head 7 O Ring Head Gasket 8 Screw Head 9 Valve Plate Assembly 1...

Page 10: ...verheats Loud Unit Possible Cause Corrective Action High voltage at compressor Reduce voltage Low voltage at compressor Increase voltage Damaged valves Replace flapper valves Debris in valves Remove d...

Page 11: ...ipe plugs RTD500CN driver for head screws S3 Allen wrench attachment for torque wrench for eccentric screw like attachment for torque wrench for flapper valve screw screwdriver for retainer screws Sof...

Page 12: ...Head 1 Disconnect the power 2 Disconnect all airlines and remove compressor from the enclosure 3 Remove all screws 1 that fasten the head 2 to the compressor housing Attention If you are replacing the...

Page 13: ...plate on the compressor housing and orient it as illustrated Make sure the O ring head gasket towards the cylinder Note the orientation of the valve ports 4 Orient a new flapper valve 1 over Port 1 O...

Page 14: ...d of the flapper valve 4 Place a valve keeper strip 3 over the flapper valve observing that the radius the valve plate and oriented as shown in the illustration 5 Line up the screw holes in all of the...

Page 15: ...s Head gasket O ring s if defective Removing the Connecting Rod Assembly and Eccentric NOTE ONLY REMOVE ONE CONNECTING ROD ASSEMBLY AT A TIME 1 Carefully remove the fan by pulling it straight off the...

Page 16: ...ation DO NOT remove both at once Assembly of the Connecting Rod to the Compressor 1 Put cylinder sleeve into trough of housing keeper and make connecting rod being vertical Note connecting rod screw t...

Page 17: ...the power leads Note Make sure that the connecting rod sleeves are seated against the compressor housing 3 Observe the orientation of the valve plate assemblies Place them on the compressor housing as...

Page 18: ...rce Check for suction at the air inlet port by placing your finger over the port as you turn the fan You should feel a slight suction with each rotation of the fan If you don t feel suction or if you...

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