Oil Free Silent
Air Compressor
Instruction Manual
Co-Fastening CSF00490 & CSF20240
Page 1: ...Oil Free Silent Air Compressor Instruction Manual Co Fastening CSF00490 CSF20240...
Page 2: ...nd Parts List 6 Preventive Maintenance and Troubleshooting Guide 9 10 Required Tools and Materials 11 Component Repair 11 Servicing the Head or Valve Assembly 11 Servicing the connecting Rod Assembly...
Page 3: ...AND SIMILAR PRODUCTS AND THEIR COMPONENTS Please Note The model s represented in this manual may have additions and or modifications made at any time Pictures represent a standard unit series and an...
Page 4: ...and face protection when servicing this unit Caution people in the area Unit is capable of pressures of 600kPa To avoid personal injury especially to eyes and face never point the exhaust airflow at y...
Page 5: ...CONNECTION G3 8 G1 4 pcs 1 7 SAFETY VALVE CE8 8kg pcs 1 8 CHECK VALVE G3 8 pcs 1 9 CAPACITOR SHELL pcs 1 10 CAPACITOR pcs 1 11 EXHAUST PIPE pcs 1 12 RELIEF PIPE pcs 1 13 TANK pcs 1 14 RUBBER FOOT M6...
Page 6: ...od Eccentric Bearing Assembly 2 1 Piston Cup 3 1 Screw Piston Cup Retainer 4 1 Piston Cup Retainer 5 1 Cylinder Sleeve 6 Left Head Right Head 7 O Ring Head Gasket 8 Screw Head 9 Valve Plate Assembly 1...
Page 7: ...5 Model No TAT 2520P CSF20240...
Page 8: ...M5X16 pcs 6 15 HANDLE SLEEVE 32x120 pcs 3 16 CONNECTOR G3 8 G1 4 pcs 1 17 SAFETY VALVE CE 10kg pcs 1 18 PRESSURE SWITCH 7 5 9 5kg pcs 1 19 PANEL FOR TOOLS pcs 1 20 SCREW M5X16 pcs 4 21 PRESSURE BAR pc...
Page 9: ...od Eccentric Bearing Assembly 2 1 Piston Cup 3 1 Screw Piston Cup Retainer 4 1 Piston Cup Retainer 5 1 Cylinder Sleeve 6 Left Head Right Head 7 O Ring Head Gasket 8 Screw Head 9 Valve Plate Assembly 1...
Page 10: ...verheats Loud Unit Possible Cause Corrective Action High voltage at compressor Reduce voltage Low voltage at compressor Increase voltage Damaged valves Replace flapper valves Debris in valves Remove d...
Page 11: ...ipe plugs RTD500CN driver for head screws S3 Allen wrench attachment for torque wrench for eccentric screw like attachment for torque wrench for flapper valve screw screwdriver for retainer screws Sof...
Page 12: ...Head 1 Disconnect the power 2 Disconnect all airlines and remove compressor from the enclosure 3 Remove all screws 1 that fasten the head 2 to the compressor housing Attention If you are replacing the...
Page 13: ...plate on the compressor housing and orient it as illustrated Make sure the O ring head gasket towards the cylinder Note the orientation of the valve ports 4 Orient a new flapper valve 1 over Port 1 O...
Page 14: ...d of the flapper valve 4 Place a valve keeper strip 3 over the flapper valve observing that the radius the valve plate and oriented as shown in the illustration 5 Line up the screw holes in all of the...
Page 15: ...s Head gasket O ring s if defective Removing the Connecting Rod Assembly and Eccentric NOTE ONLY REMOVE ONE CONNECTING ROD ASSEMBLY AT A TIME 1 Carefully remove the fan by pulling it straight off the...
Page 16: ...ation DO NOT remove both at once Assembly of the Connecting Rod to the Compressor 1 Put cylinder sleeve into trough of housing keeper and make connecting rod being vertical Note connecting rod screw t...
Page 17: ...the power leads Note Make sure that the connecting rod sleeves are seated against the compressor housing 3 Observe the orientation of the valve plate assemblies Place them on the compressor housing as...
Page 18: ...rce Check for suction at the air inlet port by placing your finger over the port as you turn the fan You should feel a slight suction with each rotation of the fan If you don t feel suction or if you...
